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Google Calls For Power Supply Design Changes
Posted by
Zonk
on Tue Sep 26, 2006 04:51 PM
from the reality-would-you-mind-shifting-a-bit-for-us dept.
from the reality-would-you-mind-shifting-a-bit-for-us dept.
Raindance writes "The New York Times reports that Google is calling 'for a shift from multivoltage power supplies to a single 12-volt standard. Although voltage conversion would still take place on the PC motherboard, the simpler design of the new power supply would make it easier to achieve higher overall efficiencies ... The Google white paper argues that the opportunity for power savings is immense — by deploying the new power supplies in 100 million desktop PC's running eight hours a day, it will be possible to save 40 billion kilowatt-hours over three years, or more than $5 billion at California's energy rates.' This may have something to do with the electricity bill for Google's estimated 450,000 servers."
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What in a modern computer actually uses 12V? (Score:5, Insightful)
Re:What in a modern computer actually uses 12V? (Score:5, Insightful)
Parent
Re:What in a modern computer actually uses 12V? (Score:5, Informative)
Parent
Re:What in a modern computer actually uses 12V? (Score:5, Interesting)
Basically, when a machine fails, it is pulled from the rack and replaced with an identical machine with a cookie cutter image. Kinda like the Borg
When a box fails it is probably instantly detected by some machine monitor and taken offline (think: the 'crop' tenders in the Matrix I). The sysadmins arent going to waste time plugging a video cable into the rack... just pull it. Toss the box into a repair queue and let the tech's put a video card into it if needed. Remeber: 100's of machines fail for them every day. That's a fact from the Google talk in 05.
Parent
Re:What in a modern computer actually uses 12V? (Score:5, Informative)
Parent
Re:What in a modern computer actually uses 12V? (Score:5, Insightful)
Seems to me Google doesn't want to fracture the commodity hardware market into server-class hardware using 5VDC power and desktop-class hardware using 12VDC. One standard, applied equally across the entire range of products.
Parent
Re: (Score:3, Informative)
Video cards with a disk-drive-type power connector always use point-of-load switch-mode supplies to convert the +12V to whatever voltages are needed by the chips on the board. Nothing on the board uses the 12V directly, except maybe the fan (if that).
They use the disk-drive connector because:
Re:What in a modern computer actually uses 12V? (Score:4, Informative)
Parent
Re:What in a modern computer actually uses 12V? (Score:5, Informative)
So you will have to convert most of your power from 5 V to something else. And if you have to re-convert anyway, 5V as intermediate voltage is not optimal. When converting to 5V, the voltage drop in the power diodes and in the wires to the mainboard eats a much higher proportion of the power than with 12V as intermediate voltage.
24V or even 48V would be even better. The auto industry is currenly starting to introduce 48V systems BTW.
Parent
Re:What in a modern computer actually uses 12V? (Score:4, Informative)
Parent
Re:What in a modern computer actually uses 12V? (Score:4, Informative)
But the point is, what the sweet spot is depends mostly upon the characteristics of the load - so it's wrong to come out with blanket statements like "12v happens to be a sweet spot in terms of cost of the converter components as well as overall efficiency". Yes, today, particularly with switchmode supplies and the actual maximum load V being 5v or less, it is. Tomorrow, when everything runs on 3.3v or less, it'll be closer to 5v~6v.
The other half of your argument only holds for certain types of power supplies too - but I'll give you a pass on that, seeing as you did explicitly state "synchronous buck" designs. It doesn't necessarily hold true, however, for other classes like linear, boost, buck-boost, etc. Your final assertation, however - that, for a given cost, the overall converter efficiency is usually highest if your input voltage is relatively close to the output voltage - is spot-on. Too far away from that, and the ol' V=I*R rule starts to bite you...
Parent
Re:What in a modern computer actually uses 12V? (Score:5, Informative)
Parent
Re:What in a modern computer actually uses 12V? (Score:5, Interesting)
You are correct that hard drives generally use just 5V, but the rest of your points are not even close. Modern CPUs require lower voltages, higher current, and tighter regulation, which is why DC-DC power supplies are now on motherboards instead of running directly from an ATX supply.
Furthermore, running a rack of servers on 5V rails would be absolutely absurd. Do you have any idea what the amperage would be? The bus bars would have to be several inches thick, the transmission loss would be enormous, and if you accidentally shorted them.... forget it!
Something like 48VDC might work but then you lose out on all the economies of scale driven by the 110/240VAC standard.
Just match the power supply to the motherboard and be done with it. Standardizing on one voltage is impractical, and besides, how would it improve "efficiency"?
Parent
Re:What in a modern computer actually uses 12V? (Score:4, Informative)
The reason you wouldn't want to power a machine off 5V is because you would need huge busses. Suppose you've got 40 svelte 1U servers in a rack, each drawing 100W. That's 4kW. Assuming that's a purely resistive load (hint: it's not), you'd need 800A at 5V for the whole rack. Are you familiar with the big connectors on car batteries? They're designed to pass less than half the 800A you'd need to run a rack off 5V, and your car battery only has to handle that for a few seconds while the engine is starting up; a rack would need to deal with that continuously. And that's for a pretty low-power rack.
Using 12V instead of 5V lets you get away with busses about 40% the size. Also, and probably more importantly, 12V DC is (IIRC - correct me if you're a PSU designer) easier to get efficiently than 5V DC. Once you split the 12V off into a few dozen servers, you can drop it down with small, fairly efficient CMOS regulators.
Parent
Re:What in a modern computer actually uses 12V? (Score:5, Informative)
Sorry no. Modern rs232 circuits, if it's not already built into the UART, use a chip like max232 that runs off 5V and has a built-in charge pump to generate (close to) RS232 output voltages.
Parent
Re: (Score:3, Informative)
(Yes, some UPS's have USB)
Re: (Score:3, Funny)
Consoles, of course. (Score:5, Insightful)
Serial console servers, in answer to your question, provide a scalable way for systems to access via the network serial consoles. By being dedicated, moderately simple systems with 40+ serial cables, they can provide access (via telnet generally) to a rack's worth of 1U servers, automatically log the content, or at the very least provide an administrator with remote console access at will to any given system.
Serial console is not obsolete in the least bit, just because it can't run your '31337' aero interface, or whatever nice and shiny interface that makes poser administrators and PHBs drool, doesn't mean good, serious systems administrators don't consider the technology to be a vital part of a robust management strategy.
Parent
good idea but... (Score:3, Insightful)
Proposal spells doom for USB powered devices (Score:3, Interesting)
Thanks,
Jim
Re: (Score:3, Insightful)
Why? I can turn 12VDC into 5VDC (what USB uses) with nothing more than a voltage regulator (or if you want to waste a ton of power, a relatively trivial voltage divider).
I've wanted this for years. (Score:5, Insightful)
The ability to have all my machines powered by a heavy cable carrying 12VDC would be pretty useful for several reasons.
*sigh*
Re: (Score:3, Insightful)
**big sigh**
Re: (Score:3, Insightful)
And everything can plug into the car with the same cord. That's another awesome advantage, being able to put these same computers in cars and RVs.
I don't get it. (Score:3, Interesting)
What they are recommending is that the power supply only have 12V out, and all other DC-DC conversions take place on the mother board. Unfortunately, the ar
Why not -48? (Score:4, Interesting)
The advantage of -48 over 12 volts is that there will be less loss through resistance and smaller conductors can be used. Of course, there is a greater risk of electric shock, but I would think -48 would be pretty safe.
48 volts is also the standard for Power over Ethernet (IEEE 802.3af) [wikipedia.org]. This may not be compatible, though, since telcos run -48, not +48, though some equipment can operate with either (though some cannot).
Re:Why not -48? (Score:5, Funny)
Parent
Bad idea (Score:3, Interesting)
Google's perspective is rather unique, they use super-cheap desktop systems that individually do not use a lot of power and thus running them off 12v DC might make sense. But in any other, more conventional datacenter, servers have multiple power supplies that can EACH pull 800w of power. Now when you're running 110v AC that means you're pulling ~7 amps through a single cable. You need datacenter grade power cables for this, but it's still sane. Now you can get datacenter equipment that runs 48v DC, but those cables end up running ~15 amps through them, so now you need substantially stronger cable - cable so thick that running it becomes a seriously difficult task due to the guage of the wire!
More likely the direction people are going (and have been for some time) is to 208v AC or 3 phase 220v AC. Now you've just halved the current draw, meaning that your PDUs don't need to be as hefty, your wire doesn't have to be as thick, your coils don't get as hot, etc.
Running 12v DC in any real data center would be ludicrous - the amount of current you'd have to draw through your cables would be way beyond a safe level.
Also AC/DC conversions are cheap these days. And remember, DC can kill you just as easily as AC when your DC Voltage is that low.
RTFA (Score:3, Informative)
This is about voltage to the boards, not the box (Score:5, Interesting)
Most of the postings so far have it all wrong. Google is not proposing 12VDC into a desktop PC or 12VDC distribution within the data center. What they're proposing is that the only DC voltage distributed around a computer case should be 12VDC. Any other voltages needed would be converted on the board that needed it.
This is called "point of load conversion", and involves small switching regulators near each load. Here's a tutorial on point of load power conversion. [elecdesign.com]
It's been a long time since CPUs ran directly from the +5 supply. There's already point of load conversion on the motherboard near the CPU. Google just wants to make that work off the +12 supply, and get rid of the current +5/-5/+12/-12 output set.
Re:This is about voltage to the boards, not the bo (Score:3, Interesting)
FWIW.. (Score:5, Interesting)
-jcr
No... (Score:5, Insightful)
Parent
Re:No... (Score:5, Interesting)
Parent
Re:No... (Score:5, Informative)
The funny thing is, this idea is relatively old, though AC was used instead of DC. Remember the Imsai 8080? The S-100 bus used an 18V AC supply, and each card had its own DC conversion and voltage regulator(s).
Parent
Re:No... (Score:5, Interesting)
The heat losses in S-100 on-card linear regulators were immense! That and the weight of the (linear) transformers helped make the Apple ][, with its switching power supply, so popular (I still have an old Poly power transformer; makes a great doorstop).
Some mainframe computers used the scheme mentioned by others -- polyphase high-frequency AC distribution. High frequency (think 800 Hz) power transformers are small and efficient; that's why switching supplies run at high frequencies (in the hundreds of KHz range).
Efficiency is not only about wasting less power, it's about generating less heat!
Parent
Re:No... (Score:4, Interesting)
Parent
Re:No... (Score:4, Insightful)
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Re: (Score:3, Interesting)
Apparently they hired expert ergonomic and industrial designers to figure out how many servers and workstations they could cram into a mobile semi-trailer lab, while still making it comfortable to work in. Kind of a neat optimization problem I think.
Re: (Score:3, Interesting)
I'm guessing the answer was lots and lots...... there are quite a few technical challenges as you say, power, cooling, and making sure that the machines survive the journey, too.
It would be a neat side business if Google went into providing server farms and data centers for other businesses; as other people have mentioned they have a lot of smart people working on the associated problems.
Hey, it could save their asses
Re:No... (Score:4, Insightful)
Why do that when they can just rent out space in one of their super massive server farms. Think about it... you get some good bandwidth, your data will be mirrored on geographically and topographically separate systems. You don't have to worry about hardware failure or anything like that and you'll be able to get all the bandwidth you could ever want. You don't have to worry about database replication or syncing up data or anything like that, its all taken care of for you. Depending on your needs, you can have gmail, google maps, google office, adsense all integrated with whatever it is you're setting up... web app, file server, database system, whatever it is you're setting up you'll be able to get it from Google along with some nice cross platform tools to make it as easy as possible.
And because of economies of scale the price will be very reasonable, ie. cheaper than rolling your own solution. Hell, I'd consider it, wouldn't you?
Parent
Re:No... (Score:4, Funny)
Come to think of it, given the recent story on slack govornmental data security, maybe they could have Google serve their data for them. They already know how hard it is to get data out of Google, right?
Parent
Re:No... (Score:5, Insightful)
If google come out with a "can save energy this way...", and gets the world to follow, the marketing value speaks for itself. That kind of reputation doesn't come easily.
Parent
Cargo container server room (Score:3, Informative)
Their answer is the Petabox [archive.org]. It's a server setup designed to be "shipping-contained friendly", meaning they can build out a container stuffed with these racks, and have it operational on site with connections for power, cooling, and bandwidth. With this design, they can deploy a mirror of t
Re: (Score:3, Insightful)
I assume Google is employing some smart electrical engineers, which are more than qualified to make this kind of recommendations I would think...
Re:Big ego department (Score:5, Insightful)
Parent
Re:Big ego department (Score:5, Insightful)
It does not take an expert in electrical engineering, just common sense.
Can I sue google for stealing my idea?
Parent
Re:Big ego department (Score:5, Informative)
There are different kinds of UPSes that do this in different ways. The two major types used for PCs are called "line interactive offline" and "dual conversion online". The first just passes the AC power straight through to the output. If the AC power coming in goes out of range, then it flips a switch internally (relay, contactor, thyristor, etc) to supply the power from an inverter driven by the battery. The second converts the AC coming in to DC all the time, and converts that DC back to AC for output. It then does the switching in DC, or parallels the DC with the battery directly. These variations are classified as "topology" by many manufacturers.
Both of these kinds can have inverters that produce square waves, pseudo-sine waves, or very nice clean sine waves. The dual conversion type can also isolate a poor power factor (the deviation of the current wavefrom from being a sine wave in sync with the voltage) of the PC power supply from the power source. A poor power factor means the product of the average current times the average voltage (apparent power) exceeds the actual real power (average of all the products of the voltage and current and each point in time) being used, which results in reduced efficiency and other problems.
Parent
here it is (Score:5, Informative)
http://services.google.com/blog_resources/PSU_whi
Parent
What lower voltage power supply? (Score:3, Interesting)