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Boeing Working on Fuel Cell Aircraft

Journal written by jdray (645332) and posted by samzenpus on Wed Mar 28, 2007 07:40 PM
from the 12,000-AA-batteries-not-included dept.
"Boeing is working with development partners on a fuel cell-based small aircraft. It seems like a logical use of the technology. Now if they can come up with a quiet, personal-sized VTOL craft a la Paul Moller's Skycar (which is anything but quiet), we'll really have something." From the article "A Boeing research director was quoted as saying, "While Boeing does not envision that fuel cells will provide primary power for future commercial passenger airplanes, demonstrations like this help pave the way for potentially using this technology in small manned and unmanned air vehicles."
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  • by kmac06 (608921) on Wednesday March 28 2007, @07:43PM (#18523101)
    I want my flying car by 2015 [wikipedia.org].
  • Skycar (Score:5, Funny)

    by Anonymous Coward on Wednesday March 28 2007, @07:44PM (#18523109)
    The Skycar is vaporware. It has been for the last 30 years. Please don't use the Skycar as a benchmark for anything but hype and failure.
    • Yes, but one reason is Moller's sticking to a flawed plan IMO. He states that he wants *everyone* to be able to have one, and he makes the appropriate design choice for that goal, but it's not an appropriate choice for a product that will be sold within even 10 years. He wants the plane to fly itself. (He also requires what amounts to a complete revamp of the ATC system, but NASA and others are already researching something similar to his needs in that arena)

      As long as that's a requirement, the plane wil
    • If I were their director of marketing:

      "The Skycar remains perfectly positioned for the expected invention of antigravity."

      • Re: (Score:2, Interesting)

        Of course not everyone should be allowed to pilot/drive a flying car. But that doesn't mean there will never be a cheap (~$30,000) flying car/plane that will require a pilot's license to operate.
        • You can buy a Used Cessna [aso.com] for well under $30,000 US dollars. Up your price to $40,000 and there are a lot more. A Hummer H3 runs between $30,000 and $40,000.
          • What is really needed is airplanes which require lower maintenance fees

            A&P certified mechanics are expensive.
          • Re: (Score:3, Insightful)

            No, what's needed is vertical take off and landing vehicles for that price which don't make insane amounts of noise or vent extremely hot gases in a way that is dangerous to third parties. Without that, you can't replace a car with a plane, assuming that's what you want.. I know it's what I want.
            • Re: (Score:3, Insightful)

              No, what's needed is vertical take off and landing vehicles for that price which don't make insane amounts of noise or vent extremely hot gases in a way that is dangerous to third parties.

              And to do that we just need to suspend the laws of physics. Unless you know of another way of lifting 2,000 lbs straight up in the air.
              • giant rubber bands (Score:4, Interesting)

                by Quadraginta (902985) on Wednesday March 28 2007, @09:02PM (#18523759)
                ...or some kind of powered trampoline.

                This isn't totally humorous, incidentally. Think of aircraft carriers. You can achieve very short take-off distances without putting the giant (noisy) vertical-flight machinery on your aircraft -- because you can just leave it on the ground behind you. But you must then accept the fact that you can only launch in certain places.

                Still, I'd bet there's a market for a cheap skycar that can only launch at certain public facilities but can land nearly anywhere.
                • But you must then accept the fact that you can only launch in certain places.

                  If you have the launch facility, you also have the landing facility. So we're back to the standard (cheap) Cessna.
                  Landing 'anywhere' = vertical landing. Loud, dangerous (crosswinds) and expensive on fuel.
                  Without some uber propulsion type (not fans pushing air), I don't see it happening any time soon.
              • Unless you know of another way of lifting 2,000 lbs straight up in the air.
                Step 1: ask the 3 american passengers to hop out.
                    • Re: (Score:3, Informative)

                      Not to take the wind out of your sails (your point is well taken) but most "serious" health professionals regard BMI with about as much respect as phrenology; it's pretty meaningless. 6'1" and 250 isn't unrealistic IF your body composition is sane. (Body composition is the percentage of fatty tissue versus lean mass in a human body, and is a far better indicator of a healthy weight.) If he's 6'1" 250# and has a body fat percentage under 10% (3% is bare bones(pardon the pun) essential for males, 15% is es
  • Are the power to weight ratios comparable to current internal combustion engines? If so, great! If not, what about fuel cell powered dirigibles?
    • ha ha (Score:4, Informative)

      by Quadraginta (902985) on Wednesday March 28 2007, @08:54PM (#18523683)
      Are the power to weight ratios comparable to current internal combustion engines?

      You probably mean the external combustion engine, also known as the jet engine. Only small airplanes use pistons and such. And the answer is: of course not. This is yet another PR stunt aimed at the Gasoline Is Eeeeeeevil ninnies of the world who failed freshman chemistry.

      If not, what about fuel cell powered dirigibles?

      I don't think the problem with dirigibles is how to power them. I think the problem is that there's just about zero demand for a transport service that's about as slow as a ship or train but neither as efficient nor as reliable.

      A big cargo ship carrying 70,000 tons of cargo can cruise at 15 knots with its 50,000 HP engines running at 80%. The EPA helpfully estimates [epa.gov] big marine engine fuel consumption as about 250 grams per kilowatt-hour, which lets you work out that a cargo ship consumes about 4 grams of fuel per ton of cargo per kilometer traveled.

      Four locomotives pulling a hundred-car freight train at 60-80 MPH, with each car carrying 100 tons of cargo, will burn about 7.5 gallons [bts.gov] each per mile. That works out to 7 grams of fuel per ton of cargo per kilometer traveled.

      There's no way any vehicle that flies can ever come close to that kind of fuel efficiency. So who would want cargo delivery that's just as slow, but much more expensive?
        • by Quadraginta (902985) on Wednesday March 28 2007, @09:08PM (#18523817)
          Go here [wikipedia.org] and look at the nice picture on the right-hand side. Notice that the combustion takes place in the exhaust stream, heading out of the engine. Not inside a cylinder.

          Sounds like someone failed basic understanding-of-how-things-work class.

          Oh I agree, definitely.
          • by Captain Nitpick (16515) on Wednesday March 28 2007, @09:24PM (#18523931)

            Go here [wikipedia.org] and look at the nice picture on the right-hand side. Notice that the combustion takes place in the exhaust stream, heading out of the engine. Not inside a cylinder.

            Sounds like someone failed basic understanding-of-how-things-work class.

            Oh I agree, definitely.

            Somebody failed looking at pictures class. The combustion chamber in a jet engine is quite definitely in the middle of the engine. Combustion takes place inside the engine, between the compressor and the turbine.

            Not all ICEs have pistons, nor are all piston engines ICEs.

        • Re: (Score:3, Informative)

          Sailing ships make two-way journeys, even in the face of constant prevailing winds, because they can tack. They can tack because they get "traction" in the water and with angled sails can get a thrust vector partially into the wind. This is not the case with airships, where the choices are some combination of
          • use fuel
          • wait for the wind direction to change
          • follow prevailing winds completely around the globe.
  • Unless we're looking at some kind of computer-only piloting, a personal "skycar" would be a very bad idea. That's way too much kinetic energy in the hands of John Q. Public. You think car accidents are bad now? Wait for a midair collision that takes out a whole apartment block.
    • Re: (Score:3, Interesting)

      That's way too much kinetic energy in the hands of John Q. Public.

      I believe that's what they said about the automobile 100 years ago.
      • by Loke the Dog (1054294) on Wednesday March 28 2007, @08:16PM (#18523415)
        And automobile accidents is actually a big deal today, so I guess they were right too.
        • Re: (Score:3, Insightful)

          And automobile accidents is actually a big deal today, so I guess they were right too.

          Considering that 3000 people die per day from car accidents around the world, what we have is a disaster of the proportion of september 11, done daily.

          Generally speaking, most countries seek to blame the individual driver. Most airlines seek to fix the system. And when you look at what they have had to do to make planes safe, its pretty clear that few of us really have a right to lift a few tons of metal into the air ove
          • Re: (Score:3, Informative)

            That 2000lb aircraft is going to have two or three times the horizontal velocity of that truck, and an additional vertical velocity component when it impacts the ground.

            Given the relation p = m v, you do the math on that, and couple it with the fact that no non-military building I know of is built to withstand impacts from above. Anyone in a home or apartment that's hit by a falling, fast-moving aircraft is dead meat.
  • Reliability? (Score:5, Interesting)

    by mcrbids (148650) on Wednesday March 28 2007, @08:06PM (#18523333) Journal
    One of the biggest problems with smaller aircraft is reliability. Simply put, piston engines are not as reliable as jet engines. They must be rebuilt every 2,000 hours of flight under the best circumstances. And, with smaller planes at slower speeds, jets just don't make sense.

    Turboprop engines are a good middle ground for mid-sized planes starting at the 12-seat size or so, but are very expensive for the smallest aircraft. (2 and 4 seaters)

    Electric motors, other the other hand, can be incredibly reliable. If designed for it, they have just a single moving part, and can run continuously, 24x7x365 for many years without issues. This kind of reliability in a small plane would be just incredible!
    • This kind of reliability in a small plane would be just incredible!

      Just as with cars, power density is the sticking point. And even more than cars, weight is an issue. Taking the standard Cessna 172:
      Fuel capacity of 42 USG.
      Range 790 miles.

      Assuming the gas and electric engines weigh the same, and assuming 6lb per gal for Avgas....can we build a battery pack good enough for 790 mile range, with NO loss of power over that range, that weighs 250lbs?
      (The Prius battery pack weighs about 1/2 that - 45kg))
      • Re:Reliability? (Score:4, Interesting)

        by ppanon (16583) on Wednesday March 28 2007, @09:27PM (#18523957) Homepage Journal
        can we build a battery pack good enough for 790 mile range, with NO loss of power over that range, that weighs 250lbs?

        No, but that may be why they're looking at fuel cells which have different performance characteristics than battery packs.

        My guess is that they really want to use it for military/police UAVs where getting rid of the noise from a combustion engine will seriously improve stealth operation modes. Smaller surveillance-oriented versions could perhaps be dropped from a mother ship and have smaller range requirements than you indicate.
    • Re: (Score:3, Informative)

      The Moller Skycar uses rotary (Wankel) engines. One main moving part (rotor) each. It uses 8 of them, 2 in each of 4 rotating pods. It can lose at least 3 engines and still maintain stable flight (after that it depends on which you lose). There is also a parachute for the entire vehicle as a last resort.

      The Wankel engines are much smaller and lighter for the same horsepower than piston engines. Their drawback for automobiles is similar to turbines - they don't like low RPMS (the rotor seals leak at l

  • Bah. (Score:5, Funny)

    by rackhamh (217889) on Wednesday March 28 2007, @08:06PM (#18523343)
    Their heads are in the clouds on this one. This project will never fly. I bet it stalls and they never get it off the ground. It simply flies in the face of reason. That said, the sky's the limit when it comes to technological fantasy.
  • But there just aren't good places to park all those cubic meters of helium each of our blimp-cars would need.

    So, engine noise and laminar flow ducted fans? However you do it, flight needs a lot of power and it's going to get all that power to be smooth and quiet.
    • But there just aren't good places to park all those cubic meters of helium each of our blimp-cars would need.

      Pump the helium (or hydrogen - that wasn't what started the fire on the Hindenber, although it certainly made it worse once it ignited) into tanks to descend. Release it into the gas bag to ascend. Pump it all into your tanks and fold up your envelope to park. Submarines do something like this with air.

        • Re: (Score:2, Informative)

          You mean hydrogen... helium is incredibly stable and does not combust at any temperature we would consider to be "normal" outside of a dying star.
  • Ultralights (Score:4, Interesting)

    by MobyDisk (75490) on Wednesday March 28 2007, @08:39PM (#18523583) Homepage
    I know nothing about engines, so can someone answer some basic questions for me? Wouldn't a fuel-cell engine be essentially an electric engine? Would it be quieter than a gasoline engine? More reliable? Would there be any odor? If so, they would be ideal for ultralights:

    I am a hang glider pilot, and I would love to have a small engine for it. There are several manufacturers [doodlebugnorthwest.com] who make small engines [swedishaerosport.se] for them, they are loud, stinky, gasoline engines. Most of them only hold 1-2 gallons of fuel, which is plenty for this type of flight. Wouldn't a fuel-cell engine do the trick?
    • they are loud, stinky, gasoline engines.

      An awful lot of that noise is the prop, not the actual engine.
    • Re: (Score:2, Insightful)

      Wouldn't a fuel-cell engine be essentially an electric engine?

      -Yes, the fuel cell takes in hyrodgen and outputs electricity, which runs an electric motor.

      Would it be quieter than a gasoline engine? More reliable?

      Yes, and yes. Electric engines are virtually silent, and have far less moving parts than internal combustion engines.

      Would there be any odor?

      No, the only output from a fuel cell is water vapour.

      If so, they would be ideal for ultralights:

      Maybe! Your main problem here is fuel density. On the one hand,
  • Heck, I'll be happy if we can get the regular version of mr. Moller's skycar.
  • by M0b1u5 (569472) on Wednesday March 28 2007, @08:43PM (#18523621) Homepage
    It's not the engines which are noisy on Moller's ultra-dangerous thing (I refuse to dignify it with the title "car" or "aircraft" as it is neither) it's the fans/propellers which make all the noise. You simply can't move lots of air without making a hell of a racket.

    See: Overclocked PCs, Helicopters, Jet Engine, extractor fan, air conditioner, Vacuum cleaner...

    It wouldn't matter if Moller's thing had fuel cells - it would just as noisy.
    • Re: (Score:3, Insightful)

      Actually, it's not the movement of air as much as you think. With all the "noisy air mover" examples you listed, the majority of the noise comes from the bearings in the electric motors and whatever they drive. Disconnect the belt in your vacuum and see if it gets much quieter--it most likely won't. Check out noisy power tools such as table saws and routers, it's almost always the bearings making all the racket. With PCs you can really notice that when the bearings in a fan go bad--the low noise that was al
      • by M0b1u5 (569472) on Wednesday March 28 2007, @11:05PM (#18524595) Homepage
        Acoustic optimisation can onyl get you so far. In other words, you reduce fans/propellors from "an ear damaging roar" to simply "extremely fucking loud". There's only so much you can do to quieten fans;

        You can get cute and use TMD (Tip Magnetic Drive) fan blades, which have no ends (its thought that tip vortex at the end of fan blades is responsible for much of the noise associated with fans and blades) and you could spend millions designing the most efficient blades possible.

        Hell, you could even bet that in a few years the next generation of memetic polyalloys (T1000 et al) or "memory metals" will even allow the actual blades to change shape depending on their rotational speed, thus reducing noise still further.

        But the fact remains, on a 2000 KG car, you need at least 2000 KG of vertical thrust to keep it in the air, and 2000 KG of thrust is a LOT. Are you seriously suggesting that fan blades can be made as quiet as say - a 5-litre V8 car at 6000 rpms? No way. Not gonna happen. Not ever.

        Unless some way can be made to shift large amounts of air, efficiently, with no blades at all, then the Moller thing will never be anything more than a fucking dangerous, extremely noisy experimental demonstrator.

        I'm still hanging out for effective anti-gravity. After all, it's such a weak force, that 2 AA batteries should be powerful enough to keep your car airborn for a year or so. Then all you need is some way to move it about, and you only need one engine for that - so it'd be much quieter.
  • Electric Aircraft (Score:3, Interesting)

    by Sloppy (14984) on Wednesday March 28 2007, @09:23PM (#18523927) Homepage Journal
    Huh. Haven't heard of that before. That's pretty unusual, no?
  • by Animats (122034) on Wednesday March 28 2007, @11:48PM (#18524805) Homepage

    Battery energy density is finally getting good enough for this sort of thing. Electric cars with real performance are at last possible, although the trunk full of laptop batteries still costs too much.

    For aircraft, the price point is higher, so this could work. There are lots of little electric-powered unmanned aircraft around, from toys to small military recon units. An outfit called Aviation Tomorrow [archive.org] was making noise about an electric-powered kitplane back in 2002-2005. They got to the point where they'd announced the first flight test in 2005, then disappeared. What seems to have gone wrong is that they originally planned a battery powered plane, which would have worked, then switched to hydrogen and Ballard fuel cells, which didn't.

    The embarrassing fact about the fuel cell industry is that almost nobody is shipping a usable product. It's still all prototypes. Five years ago, Ballard was about to launch a commercial product with Coleman, but they couldn't make it work well, and Coleman backed out. APC supposedly sells a fuel cell product for server backup power, but it doesn't really seem to be installed in any quantity. (For one thing, it requires chilled water for cooling, which is a real problem if you need power to chill the water.)

    • Have you ever noticed that you never see David Copperfield in the same place as the creator of the Moller Skycar?

      The guy is either one of the most deluded inventors, financially incompetent, or a huckster. Or, all of the above.

    • TFA doesn't mention the power of the fuel cell but it does say it's not sufficient for takeoff and climb - just maintaining cruise. In order to climb, the motor needs additional power from a Li-Ion battery pack. I figure there'd be some potential safety issues with that. If you used up all your "climb power" you'd essentially have to rely on a glide approach for landing or maintain cruise until the fuel cell could recharge the battery enough for a "go round".

      It'd be good to know what kind of power delivery
      • Re: (Score:3, Interesting)

        I guess weight is the major obstacle at the moment.

        It is. Current (pardon the pun) PEM fuel cell technology typically uses platinum, AFAIK. Stacks are heavy. The Ballard Mark 1030 [ballard.com] provides about 78 Watts per liter of unit volume and 66 Watts per kilogram. The Ballard Mark 902 [ballard.com], which is used in several fuel cell cars and buses, is much more powerful at 1133 Watts per liter of unit volume and 885 Watts per kilogram, but it's heavy (96 kilos, over 211 pounds). Note that neither of these devices weights

    • Flying Cars + GPS + central redundant navigation systems

      We'll have flying cars. People just wont be allowed to control them themselves, except for maybe an emergency landing mode.

      As a bonus, we could call the central control system 'Skynet'