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The Military Technology

Navy Spends $33 Million For Hybrid of the High Sea 210

Posted by samzenpus
from the batteries-not-included dept.
coondoggie writes "Some might call it an enormous floating Prius, but others will call it a step in the right direction: A new hybrid electric engine for US Navy ships that promises to save up to 12,000 barrels of oil a year per ship. The folks who brought you the Predator unmanned flying aircraft, General Atomics, this week got $32.7 million to develop a proof-of-concept Hybrid Electric Drive (HED) system for a full-scale demonstration on board the Navy's DDG 51 Class destroyers. DDG 51 destroyers are powered by General Electric gas turbines capable of moving the ships along at over 30 knots or about 35 mph. The General Atomics system would meld into this system and let the ship use electric power for slow-speed maneuvers. The engines would provide more power as the ship needed to go faster."
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Navy Spends $33 Million For Hybrid of the High Sea

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  • by falcon5768 (629591) <Falcon5768@comc a s t . net> on Thursday July 16 2009, @08:19AM (#28715019) Journal
    You just did. The life expectancy of a Navy ship is along the lines of 30-40 YEARS. As long as the engine doesn't eat it's self and can just be maintained then you will come close to if not completely pay for it's self. Also oil costs dont factor into the cost of physically refueling the ship. Plus if this engine works as planned, it will likely be significantly cheaper to build more since that 33 million rolls in development costs.
  • by Shinobi (19308) on Thursday July 16 2009, @08:24AM (#28715045)

    Installation of hybrid drivetrain is a onetime cost. The fuel savings go on for the entire time it is in service.

    Other benefits are: Less logistics required to supply a fleet group with fuel during operations. And the logistics in itself uses a fair amount of fuel too. So you've been looking at this with a rather narrow perspective, and very short-term.

  • Re:Submarines (Score:5, Informative)

    by Monsieur Canard (766354) on Thursday July 16 2009, @08:28AM (#28715071)

    Um, the Navy sort of does. Every nuclear submarine out there has a big diesel engine and an array of batteries on it. They are for use when the big tea kettle is down for maintenance and/or emergency situations.

  • by mckinnsb (984522) on Thursday July 16 2009, @08:29AM (#28715081)
    Sure, here you go.
    • Cost of development: 17.1 million dollars.
    • Cost of oil (per year saved, on your cost): 1.2 million dollars
    • Cost of oil (per year saved, 35 year service): 42 million dollars
    • Number of destroyers the Navy has deployed now: 60
    • Rough estimate of savings when all are outfitted over time in the future: 2.1 billion dollars
  • by Anonymous Coward on Thursday July 16 2009, @08:30AM (#28715083)

    Queen Mary 2 anyone?

    http://en.wikipedia.org/wiki/RMS_Queen_Mary_2#Power_plant_and_propulsion_system

  • Also, strategically (Score:4, Informative)

    by brunes69 (86786) <slashdot@nOSpAM.keirstead.org> on Thursday July 16 2009, @08:44AM (#28715247) Homepage

    It is also an important strategic advantage to have a ship that is more fuel efficient as it can stay in the arena for longer before it needs to be refuelled.

    This is likely a main driver for this research.

  • Re:Submarines (Score:2, Informative)

    by SirCowMan (1309199) on Thursday July 16 2009, @08:46AM (#28715269)
    Canada at one time experimented with a 'hybrid' (a misnomer in the marine industry, as diesel-electric arrangements and all-electric ships aren't really rare) nuclear submarine plant. A small, 1.5MW or so reactor would be used to recharge the batteries while submerged, extending dive times - though the primary power source remained diesel engines through snorkel or surfaced. Another interesting submarine propulsion system are the peroxide based boats, which actually ran the diesels while submerged & developed the oxygen for combustion chemically. That said, I'm not entirely sure what the Navy is aiming for here, certainly the article is way to sparse to draw conclusions. There are some issues with current diesel-electric drives, most importantly efficiencies in energy transferral and conversions. An extremely promising technology is superconducting electric drives, and may be more of what the article is referencing. As far as electric motors being used for propulsion "boosts" to a mechanical shaft, we have them. Shaft generators can be used to perform this function or for generating service power for the ship (as conditions require). Such flexible electrical systems have been developed for the cruise ship industry (Siemen's has an excellent presentation thereof I could probably find if anyone is interested). My suspicion then might be that it's not new technology, but rather money for the testing, integration, and installation plans for a flexible system which will bring the vessels closer to being an all-electric-ship; as the systems will have to be fully scrutinized for the realities of naval vessel equipment: minimal noise, blast-proofing, electromagnetic emissions, etc. ~ not trivial.
  • Re:Nice thing. (Score:5, Informative)

    by gadget junkie (618542) <gbponz@libero.it> on Thursday July 16 2009, @09:02AM (#28715423) Journal
    this type of propulsion is already in service in the UK. [military-today.com]
    in this particular case, the Daring class destroyers also use a combined gas and steam turbine to generate the electric power required for propulsion, thereby improving fuel efficiency.
    the interest in electric propulsion is mostly due to other factors, tough: lower heat/sound signature, higher efficiency at slow speed etc.
  • Re:Nice thing. (Score:5, Informative)

    by INT_QRK (1043164) on Thursday July 16 2009, @09:05AM (#28715449)
    Not below cavitation speeds. The overall noise floor is relatively high in the lower portions of the spectrum, given that low frequencies propagate greater distances and are additive. So, signal excess can be low to non-existent for non-cavitating blades. At low speeds engine (and auxiliaries) noise is normally the greater giveaway. Diesel electric boats (submarines, I mean) can be the most challenging targets, for at least as long as they are submerged on batteries. I only know this because I watched Das Boot on TV the other day :)
  • by Anonymous Coward on Thursday July 16 2009, @09:19AM (#28715569)

    U.S. nuclear submarines are propulsed using steam power, not electric.

    "The Russian, U.S. and British navies rely on steam turbine propulsion, while the French and Chinese use the turbine to generate electricity for propulsion (turbo-electric propulsion)." [http://en.wikipedia.org/wiki/Nuclear_marine_propulsion]

  • by Maximum Prophet (716608) on Thursday July 16 2009, @09:26AM (#28715643)

    With more than 5500 reactor years without an accident

    http://en.wikipedia.org/wiki/USS_Thresher_(SSN-593) [wikipedia.org]
    http://en.wikipedia.org/wiki/USS_Scorpion_(SSN-589) [wikipedia.org]

  • by hcdejong (561314) <hobbes@xm[ ]t.nl ['sne' in gap]> on Thursday July 16 2009, @09:28AM (#28715665)

    What the Navy means by 'hybrid' is not exactly what you'd expect. TFA is light on details, but I suspect the idea is to use the electrical generators on the ship for low-speed propulsion, instead of having to run the main gas turbine engines at 10% load, at which they're very inefficient. There'll be no batteries involved, and no regenerative braking.

    Many warships already have two plants capable of driving the propellers. Not so much the USN, but European navies often use gas turbines to provide high speeds (30+ knots), plus a set of diesels for lower speeds (up to 20 kt).

    For new ships, electrical propulsion is being looked into for the same reason: you can switch generators on and off so you always have them running at their most efficient power setting.

  • by wagnerrp (1305589) on Thursday July 16 2009, @09:33AM (#28715733)
    Not at all. A locomotive is not a hybrid, as there is only a single type of motor used for motive power. Calling them 'series hybrid' vehicles only started very recently, when manufacturers wanted to cash in on a buzzword.

    If you check out the Journal article [wiley.com], they describe this system as an electric motor mounted on the drive shaft, powered by existing auxiliary electrical generation capacity on the ship. The motor would only be used at speeds under 12kt at maybe 1/10th peak power output, when the efficiency drops off considerably and the turbines are basically idling. The system would be set up to run in reverse, providing power back to the ship, presumably for future electric artillery that the Navy is developing.
  • by WalksOnDirt (704461) on Thursday July 16 2009, @09:49AM (#28715945)

    If 30 tons of Lithium batteries burst open on the high seas?

    Lithium batteries currently in production aren't rechargeable, so I doubt they would use them. Lithium-ion batteries don't contain metallic lithium (unless they are malfunctioning), so breaching them shouldn't be particularly interesting.

  • by marsdominion (1599149) on Thursday July 16 2009, @09:53AM (#28716001) Homepage
    The loss of both these subs, while tragic, does not change the facts. The point is that neither of these ships were lost due to their reactors, but to other events.
  • by Anonymous Coward on Thursday July 16 2009, @09:54AM (#28716011)

    (Posted as AC because at work)

    I was on a DDG. A full fuel load is somewhere between 400,000 and 450,000 of DFM (Diesel Fuel Marine) I believe the Nato term is F-76 of F-45 for this type of fuel but don't quote me on that, the memory is slipping. On a full power run, all 4 gas turbines engines online and the throttles set to full forward, we burn about 100,000 gallons an hour. This is extremely rare as it is wasteful. Only done for periodic testing of the ships systems, and when the ship really has to haul ass (imminent combat or other special circumstance require full speed with full reliabilty.) Normally the ship "steams" on one or two engines, and consumption if I remember can go down to something like 500 gallons per hour. Steaming across the sea at 20 knots with two engines running we burned something like 6k an hour but again I dont remember exactly. Saving 12,000 barrels in one year, which is 500,000 gallons according to Wikianswers, does not seem significant to me. But I guess it is something. Oh, but then the costs have to be counterbalanced with the cost of retrofitting the propulsion systems with an electrive drive, and the maintenance and repair costs on the said electric drive, and the additional training of ships crew to work with the new equipment. And also I would say the additional people onboard because of the extra equipment but, haha, im laughing inside, the Navy wouldn't do something like that, they would just pile more work onto already overworked engineers.

    Also on a side note the generators providing electricity for the ship run on the same fuel. I guess the savings is allowed to happen because the generators are more efficient at generating electricity, sending it through the ships electrical distribution system, and powering an electric drive at certain shaft speeds, than the engines themselves are at those same speeds.

  • Re:Nice thing. (Score:3, Informative)

    by INT_QRK (1043164) on Thursday July 16 2009, @10:00AM (#28716119)
    Whosever we might need to, I'd think...
  • Re:Nice thing. (Score:5, Informative)

    by GooberToo (74388) on Thursday July 16 2009, @10:38AM (#28716605)

    Except that a lot of the sound comes from the propellers alone.

    Not in the way you think. The propellers are the point of contact with the sound transmission media - water. The propeller connects with the drive shaft and transmission. The transmission connects with either an electric motor or an engine. And in some cases, multiple engines and/or motors. The vibration and and engine noise is then transmitted through the transmission, the drive shaft, and then propeller, where it is then transmitted into the water for all to hear. This is the primary reason many military vehicles have been heading toward an electric drive system where the ICE is used to turn a generator rather than directly drive the propeller. This is also the reason modern diesel subs have been getting so quite.

    In short, the propeller on modern military ships make the vast majority of their noise because they are a transmission point for everything mechanical attached to it, not because its spinning in the water. Which means, using electric motors to spin your propeller, especially at slow speeds can make you incredibly stealthy despite the fact a propeller is still spinning in the water.

  • by Doctor Faustus (127273) <Slashdot.WilliamCleveland@Org> on Thursday July 16 2009, @10:47AM (#28716779) Homepage

    German U-Boats in in WWII had dual diesel/electric engines.
    Essentially all submarines in WWII had dual diesel/electric engines, and basically any non-nuclear submarines today do, as well. Earlier than WWII, the electric side was standard on all but the earliest impractical prototypes, and the other propulsion was experimented with until everyone settled on using diesel train locomotive engines.

    That wasn't for efficiency, but because they couldn't use the fuel-burning engines underwater.

  • Re:Nice thing. (Score:5, Informative)

    by Runaway1956 (1322357) on Thursday July 16 2009, @11:43AM (#28717659) Homepage Journal

    Yes, you hear propellers below cavitation speed. Thirty tons of brass doesn't move hundreds of tons of water "quietly". Another sonar operator can hear it from miles away. Standing in after steering, the propellers are quite loud all the time, and very loud any time they make a change in speed. I spent many an hour standing watch in that smelly little room. (and after all that time, I never figured out why it was always so freaking SMELLY!)

    So far, I've not seen anyone mention one of the biggest benefits of electric power. Torque. When you flip the switch and/or turn the rheostat, you have power NOW! Gas and diesel are quite slow to build up torque, even in the turbine engines that the Navy uses. Boilers are somewhat better - depending on whether you've already built up a head of steam or not. If not, you're still dependent on turbines spinning up to bring oxygen to the fire. With electrons, there is no perceptible delay.

    The result? Sonar hears a torpedo coming in, the port screw is put into full reverse, starboard screw is full forward, and the ship spins (not turns, but spins in place) in about a minute, instead of 4, 5, or 6 minutes.

    Alright, today's enemies aren't likely to have torpedos, but the maneuverability can be just as valuable in many other situations - including entering and leaving port when some idiot on a ski boat ignores the rules of the road.

  • by imtheguru (625011) on Thursday July 16 2009, @02:43PM (#28720637)
    Sail technology is being re-adapted with complex technology to reduce fuel consumption on very high inertia vessels. Look up 'sky sail'.

    http://www.google.com/search?hl=en&q=sky+sail&aq=f&oq=&aqi=g10 [google.com]

    Cheers.
  • Re:Nice thing. (Score:3, Informative)

    by Ironsides (739422) on Thursday July 16 2009, @05:25PM (#28722977) Homepage Journal
    Ships have 30+MW diesel generators on board. The savings will come from the increased efficiency of performing Diesel->Electric>Propulsion over Diesel->Propulsion as the Diesel generators will be running at the optimum RPM. This is the same way that diesel trains work. Battery storage would be unnecessary and I'm not sure regenerative braking is possible for a ship.
  • by Captain Nitpick (16515) on Thursday July 16 2009, @07:00PM (#28724221)

    I thought the new destroyers were also nuclear.

    DDG-51 destroyers are Arleigh Burke class. There's 55 of them so far; none are nuclear powered.

    Rep. Gene Taylor made some noise about canceling the Zumwalt/DDG-1000 class (gas turbine-powered) in favor of a nuclear Burke variant, but it hasn't happened.

    Wasn't there a big show of the all nuclear carrier group that could go around the world with having to refuel?

    What you are referring to is 1964's Operation Sea Orbit [wikipedia.org]. You need more than a carrier and two missile cruisers to make up a carrier strike group. Nuclear-powered destroyers and supply ships were not built, and the all-nuclear Navy never materialized.

    Since the last nuclear cruiser was decommissioned in 1999, the only nuclear vessels in the US Navy are aircraft carriers and submarines.

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