Researchers Create 3-Dimensional Chips 243
Spy der Mann writes "Professor James Lu and other researchers of the Rensselaer Polytechnic Institute, managed to create three-dimensional chips (coral cache) to optimize the design of future processors and prevent overheating. "Make the interconnect wire shorter, and you cut the delay time," says Lu. "A simple way to make them shorter is to stack the transistors.""
Heat (Score:4, Insightful)
shorter wires = less resistance (Score:5, Informative)
There is, sort of. If the wires are shorter, they have less resistance end-to-end assuming they have the same thickness, are made from the same material, etc etc. Less resistance means less heat (and maybe core voltage could be lowered slightly too, since there would be less of a voltage drop). However, I honestly don't know how much heat comes from the actual junctions versus circuit pathways.
Re:shorter wires = less resistance (Score:5, Insightful)
Re:shorter wires = less resistance (Score:2)
Daniel
Re:shorter wires = less resistance (Score:5, Insightful)
I don't think people are worried about the heat dissipated in the actual wire. High resistance wires require you to use additional buffers to generate signals with acceptable rise/fall times due to rc charging effects. This costs more power.
Re:shorter wires = less resistance (Score:3, Interesting)
Sorry that isn't covered in High School Physics. (Score:2)
I always thought it was the resistance that caused heat and not the current.
Anybody got any links that demonstrate what the correct situation is?
Re:Sorry that isn't covered in High School Physics (Score:5, Informative)
The basic Power equation (in Watts) is Volts times Amps (V*I)
Aha! But from Ohms law, Volts is Amps times Resistance (V=I*R). And Amps is Voltage over resistance (I=V/R).
So substituting back into the original equation
P = (I*R)*I = I^2R
P = V*(V/R) = V^2R
So you can hopefully see from all that mess, any change of voltage,current,resistance will change power dissipated.
Re:Sorry that isn't covered in High School Physics (Score:2, Informative)
The heat dissipation is directly proportional (by a material-specific constant) with that energy (E), which is
E = P*t = V*I*t = V^2*t/R
As mentioned before, the heat dissipation wont' drop because the resistence is lower, but because that lower resistance allows a similar drop in voltage, and E depends on the square of V
The correct equation (Score:2)
Where C is the capacitance (residual capacitance), V is the voltage and F the switching frequency.
If you don't believe me, check some real research in this area, not your kindergarten texbook, like Wattch [harvard.edu]
Shorter wires do make C a little bit smaller, but the dominant part there is the gate capacitance.
Re:Sorry that isn't covered in High School Physics (Score:3, Insightful)
It's not really a case of "where the current is going" - the current flows through the entire circuit, from one side of your voltage source to the other. The important thing to remember is that the current never changes through the whole circuit. The number of electrons/second (amps) is constant through the whole circuit. Only the voltage drop matters as you traverse the circuit. The part of the circuit with the biggest voltage drop across it consumes the most amount of
Re:Sorry that isn't covered in High School Physics (Score:3, Informative)
(The following is extremely simplified, and ignores alternating voltages, capacitive and inductive effects).
Two equations:
U = I*R (Ohm's law)
and
E = U*I
E is the heat energy
U is the voltage
I is the current
Now, it depends on your situation. If your power source is constant voltage (or, in more engineering terms, it has low internal resistance, for exa
Re:Sorry that isn't covered in High School Physics (Score:3, Informative)
I'm not sure I understand what you're looking for, but if you simply want the heat as a function of current and resistance, then replace U in equation 2 and you'll get
There you go; you can verify the formula experimentally; double the current and watch the heat output increase four times. It's easiest if you have a calo [tiscali.co.uk]
Re:Sorry that isn't covered in High School Physics (Score:3, Informative)
resistance is like the size of a pipe that water is flowing through, consider voltage like water pressure and the current like the flow of the water. the smaller the pipe is, the more pressure you need to pass the water through at the same speed.
For the next blurb to make sense, I need to say that while transformers step up Voltage, the power calc is the same on both sides of it (V*I on one side == V*I on other side)
Power lines are actually really low impedance (resistance in AC)
High school Physics insufficient (Score:3, Informative)
In your frankfurter experiment, The voltage was the same across each of the dogs and so the only thing that was different was the current as a result of the conductivity of the sausages. In this case, P = VI = V^
Re:shorter wires = less resistance (Score:2, Interesting)
Re:shorter wires = less resistance (Score:2)
Re:shorter wires = less resistance (Score:3, Informative)
The Star Trek solution (Score:2, Funny)
Problem solved!
To be a bit more serious ... (Score:2)
It's already starting, what with multi-CPU chips, multi-socket boards and all.
(Actually, it's been going on for many years.)
Eventually, each PC will have thousands or millions of CPUs, all working in parallel.
The challenge is in how to get them to communicate efficiently with each other and with shared peripherals.
Will the CPUs be configured as a hypergrid, as some sort of hierarchy, or something else?
Will the CPUs be able t
Re:shorter wires = less resistance (Score:2)
Moreover, stackable chips would exacerbate heat-dissipation issues since standard heatsink/fan combos probably can't cool an entire stack of chips. Semiconductor makers could choose
Re:shorter wires = less resistance (Score:2)
How long do you think it will take for these things to hit the market?
Re:Heat (Score:2)
3-d (Score:2, Insightful)
Re:3-d (Score:2)
All I hear is that the new Mac cubes will be powered by Borg Cube Processors (copyright of Intel of course).
If that day (n)ever comes, it would be great to see Steve Jobs with the Borg get-up too.
flavor ridges (Score:4, Funny)
Huh... (Score:4, Insightful)
Guess I was just ahead of my time...in my head.
Re:Huh... (Score:3, Informative)
P4's currently run on a 7 layer design and AMD 64's run between 4 and 9 layers depending on the specific model.
I'm sure IBM does the same also.
Re:Huh... (Score:2)
Re:Huh... (Score:3, Insightful)
In any case, doing "cubic" chips is not really going to be practical: volume increases faster than surface (heat transfer) area. If the power density increases faster than the transfer surface, the core will be even more likely to overheat unless the extra circuitry is low-power and can serv
Re:Huh... (Score:5, Informative)
Didn't RTFA, but obviously this must be more than just the usual layering.
The current 7+ layer chips are talking about metalization layers. Wires, in other words. There is only one layer of transistors, which is at the top of the silicon substrate. I am not aware of any production process which has multiple layers of transistors.
People have been trying to build 3-D ICs for a long time because of the obvious benefits. The article describes a process of bonding multiple wafers in a stack, with wires going between the levels. Sounds to me like it would work, but it would only make the heat dissipation problem worse than it already is. My guess is 3-D chips will be used for low-power devices initially.
TTFN
Re:Huh... (Score:2)
Either Amdahl or Cray tried this in the mid-eighties. They stacked wafers vertically and etched grooves into the backside to run coolant through. In the end, trying to get the wafers to stay aligned and the contactes to be secure was too much, so the industry moved on to trying to add more layers. The problem with this approach is that the lower active and wiring layers make the next active layers
Re:Huh... (Score:2)
As I understand it, the problem has been that it is extremely difficult to match the capacitances (i.e. the switching speeds) of transistors at different depths within the silicon, and this causes a lot of trouble for normal VLSI design toolchains. Fully clockless designs have advantages here, and especially the variants that are free of ti
Re:Huh... (Score:2)
Posting anonymous because I know how much Slashdotters hate to be wrong. This isbeing done currently. This guy is in the closet, or does not have access to Intel's latest fabs. Heck even the older fabs do this on a smaller scale. Multiple layers of transistors are currently in all of Intel's latest fabs. This is old science. Just because you are not aware of it, doesn't mean it doesn't exist. I worked in designing
Re:Huh... (Score:2)
Hey... (Score:5, Funny)
Re:Hey... (Score:3, Insightful)
Maybe the parent was being facetious, but I can't tell.
Makes sense... (Score:4, Informative)
Re:Makes sense... (Score:2)
(http://www.google.com/search?hl=en&q=square+inch
Re:Makes sense... (Score:2)
Wouldn't it be easy if non-trivial calculations like this were able to be done using powers of ten?
Re:Makes sense... (Score:2)
It's called a calculator and it not only doesn't care what unit you prefer, it can change between them seamlessly and cleanly.
Preference for units of measure have been irrelevant since the first portable calculator dropped (and even before that, if you passed math class.)
Even reasonably modern calculators (like the wondrous and fabulous HP48 series [sourceforge.net]) have stone-awesome unit conv
Re:Makes sense... (Score:2)
Lockheed Martin agrees with you [space.com].
Re:Makes sense... (Score:2)
People make mistakes. That won't stop if you take their tools away from them, or leave them only with a hammer you happen to like. They'll simply find new ways to screw up, and if your "sol
Re:Makes sense... (Score:2)
Re:Makes sense... (Score:2)
Computers. Programmable calculators. It's a revolution. Really. Put your abacus down and join the new age. You'll like it.
I certainly do. You shouldn't be allowed to do engineering work. The concept of validation has escaped you, not to mention your unit conversion problem. Thanks for c
Re:Makes sense... (Score:2)
I'm Waiting for a 4-D Chip (Score:5, Funny)
Re:I'm Waiting for a 4-D Chip (Score:5, Funny)
Want to write a time travel game. Or maybe I already did.
I did that already. QA gave me a list of bugs before I even started so I decided to not go ahead with it since it seemed like too much work.
-- Robert
Re:I'm Waiting for a 4-D Chip (Score:2)
Although it seems they have a hard time getting around to that pesky step 0....
3d chips? (Score:5, Funny)
Re:3d chips? (Score:2)
I certanly wouldn't trust a 2D ship to float...
The age of Terminator has Begun (Score:2, Funny)
Not just three dimensions (Score:5, Funny)
In practice, you should actually be able to use this method to set up any n-dimensional transistor, provided you can find a sufficiently clean source of power. Modern power supplies have heretofore been plagued by an excess of static dissonance.
Re:Not just three dimensions (Score:3, Funny)
-
Re:Not just three dimensions (Score:2)
Re:Not just three dimensions (Score:2)
Of course I'm quite aware that those same people can do the same thing to me in their area of expertise, its just that very few ever think to do so. (On a side note, when talking and explaining points TO a non-techie I am careful of the terms I use and very patient when teaching them some
How does that prevent overheating? (Score:5, Insightful)
Kjella
Re:How does that prevent overheating? (Score:2)
Well
Re:How does that prevent overheating? (Score:2)
I have no idea if that compensates for the decrease in surface area.
Re:How does that prevent overheating? (Score:2)
Re:How does that prevent overheating? (Score:2)
Diamond substrate (Score:2)
Perhaps the whole package should be made from diamond too.
Re:How does that prevent overheating? (Score:2, Informative)
The majority of the height of a typical chip is the external packaging, so adding 3 or even 50 layers is unlikely to result in a noticable increase in width, so heat sink design remains unchanged.
Sure the heat would increase if you don't change the design, but no one
Re:How does that prevent overheating? (Score:3, Informative)
Yield: When you stack 4 layers up, the only economical way would be to test the four layers separately before stacking. Testing means that you would need pull the signals out before you can do that. You will lose some of the wirelength reduction advantage there because you will now have to design the system for intermediate testing. No, testing after all packaging is not a viable option. Do a simple calculation, if probability of one layer
Something that no one seems to have mentioned... (Score:2)
Now that we're pushing into the GHz speeds on chips it is getting rather difficult to keep the whole chip in sync across the distances that the signal has to travel. By stacking the various segments of the chip you've eliminated another obstical for higher clockspeeds.
Re:How does that prevent overheating? (Score:2)
Already been done. (Score:2, Funny)
Re:Already been done. (Score:2)
3D! (Score:2)
Diamond heat sinks (Score:2, Interesting)
This is old news... (Score:2, Funny)
See-through Super-Chips! (Score:4, Informative)
This article is worth reading - this is going to be huge. Also there is a really fantastic picture of a see-through microprocessor wafer with the article.
From the article:
Wafer-level stacking also allows for short connections between different types of chips. "Particularly today the industry is trying to combine memory with the processor, and more than half of the chip is taken up by memory," Lu explains. "When we stack layers, we have a processor on the bottom and layer the memory on top, with a short access time between them." Lu says the reduction of memory access time would be a huge advancement for large-scale computer clusters calculating nuclear reactions and weather broadcasting, for example.
"You are also creating new functionality," says Nalamasu. "Such technology has vast implications, for example, integrating biochips with silicon chips. The wonderful thing is that if we adopt this technology, we'll develop things we can't even envision today."
Re:See-through Super-Chips! (Score:3, Interesting)
Simple? (Score:4, Insightful)
There must be a new meaning of the word "simple" that I'm not familiar with.
Been done before, 23 years ago (Score:4, Interesting)
See: Thermal Conduction Module: A High-Performance Multilayer Ceramic Package [ibm.com]
Chip H.
Hexahedral ICs (Score:5, Funny)
"We've gone beyond zero insertion force -- you just throw the cubes into the enclosure and they will connect," said an Intel spokesman.
According to the spokesman, the functionality of the system will depend on the orientation of the chips as they land in their respective sockets. If the chips land on 7 or 11, Windows will run; 2, 3, or 12 produces the Blue Screen of Death. Similarly, any other number will produce an exception unless it is thrown again before a 7.
Re:Hexahedral ICs (Score:3, Funny)
-
Time to... (Score:2)
(ducks)
Because it looked like a chip was coming right at me!
3D chips (Score:3, Informative)
Re yield: good points, bad analysis? (Score:2)
Re:3D chips (Score:2)
This also opens the door to d
Re:3D chips (Score:2)
ALMOST not off-topic (Score:4, Informative)
Re:ALMOST not off-topic (Score:2)
http://www.simplekde.org/node/11 [simplekde.org]
returns:
Can't connect to local MySQL server through socket '/var/lib/mysql/mysql.sock' (11)
and
http://www.simplekde.org/node/6 [simplekde.org]
returns:
Too many connections
Did slash users burn up their CPUs? Maybe KDE pages KroKed?
That's one SERIOUS DDOS or umm, "Slash attack"...
Thanks! :) (Score:2)
Don't forget to visit physorg frequently, too!
Gene Amdahl?? (Score:2, Informative)
fractal chip? (Score:3)
Way too late, but... (Score:4, Interesting)
Seymour Cray with the Cray 3 [wikipedia.org] had his processor bricks made of Gallium arsenide. The wikipedia article has flaws (I'll try to fix later) but it has the point that he went down the route of the 3d chip and circuitry much earlier than this /. story.
A brilliant man, Seymour...
Preposterous Scale Integration ... (Score:3, Interesting)
FYI: PSI is a tale I spun in the '70s or so, when Large Scale Integration (LSI - eventually with a company named after it) and Very Large Scale Integration (VSLI) were industry buzzwords for ICs with a higher level of integration than a single-digit count of gates or flops to be externally interconnected.
PSI would involve:
- constructing a 3-D "chip"
- using ion beam epitaxy and doping to build it up in layers
- testing as you go using electron beams for power and signal injection and higher-voltage electron beams for "positive" voltage injection and as test prods (using secondary emission to pull more electrons than they insert and/or to read the voltage on the chip's internal nodes)
- turning up the beam current to vaporize (and later rebuild correctly) any defective component so the whole thing ends up flawless despite its large gate count. (100% yield!)
- using diamond for the semiconductor (mainly for its stability and heat conduction properties)
- running it in an inert atmosphere (so it can get up to red-hot without burning up or converting into graphite)
- building it as an approximate cube - up to, say, 6 feet on a side
- powering and cooling it on two opposing faces
- with water-cooled silver bus-bars the size of the faces
- connecting it by covering the other four faces with optic fibers for I/O (to interconnect with integrated light-emitting and sensing devices).
Of course the point of the yarn, in addition to potentially being possible, is the appearance of the resulting device:
An enormous supercomputer in the form of a 6-foot cube of diamond, glowing slightly red from operating heat, supported by water-cooled silver bus bars in an inert atmosphere within a glass bottle (ala a vacuum tube), with millions of optic fibers to provide it with sufficient I/O.
Just the sort of thing you'd find as a component in, say, one of the later Skylark spacecraft of E. E. (Doc) Smith's Golden-age SF stories.
Warmth dissipation (Score:2)
Industry has been there, tried that (Score:3, Informative)
Re:Industry has been there, tried that (Score:2)
Thats exactly what I was thinking as I read through all these comments. Everyone is talking about cooling, etc. All I can think of is how bad the yield would be for a chip with multiple transistor layers. Sure, I may not have much knowledge as to t
Wow. (Score:2)
Its amazing what people are motivated to develop when they're confident that they are NEVER getting laid.
(RPI Alums, you know what I mean.)
Re:hmm. (Score:2)
I thought the shorter wires helped generate less heat? Maybe nog significantly, but this should help some.
Re:hmm. (Score:2)
Re:Imagine a 1 gb ram layer... (Score:2)
Re:Imagine a 1 gb ram layer... (Score:2)
And, no, I don't think it's obvious that the bandwidth would do that much. After all, for some applications, a 2 MB L2 brings you most of the cache goodness you can get. You'll also still need to do I/O to get some interesting stuff done.
It might help applications with really bad memory locality.
Re:Imagine a 1 gb ram layer... (Score:2)
Layer 0: CPU
Layer 1-5: Cache SRAM
Layer 6-100: DRAM
How does that help, you ask? Well, you have a very wide bus going between the SRAM and DRAM, say about 8 Mbits wide. That would mean that you could load your entire level 1 cache in a few nanoseconds (one DRAM cycle), instead of waiting for info to flow across the bus in a linear fashion (a few tens of milliseconds).
Re:Lawnmower man (Score:2)
Considering I spent a few weeks erasing the horror of that wretched waste of my life that the LMM2 movie was out of my mind and forgetting the pain and the bitter dispointment that it had nothing in common with the first movie, I can safely say:
No.
And on the pain of death do no mention that movie again... EVER!
Re:Memory is the one car lane... (Score:2)
Today, I realize, I think the reason we dont see things like this is less to do with the fact that it can or can't be done technicaly, but that the logistics of supporting this in the industry would be hard.
Think about it. Ram is a commodity, and is pretty simple to make. How often do we get new ram types? A lot less often tha