Want to read Slashdot from your mobile device? Point it at m.slashdot.org and keep reading!

 



Forgot your password?
typodupeerror
×
Transportation

US Regulator Considers Stripping Boeing's Right To Self-Inspect Planes (ft.com) 159

After a 737 Max door panel blew out over Portland, Oregon, last week, the Federal Aviation Administration ordered the temporary grounding of Boeing 737 Max 9 aircraft until emergency inspections were performed. "Alaska and United Airlines, which operate most of the Max 9s in use in the United States, said on Monday that they discovered loose hardware on the panel when conducting preliminary inspections on their planes," reported the New York Times. Now, U.S. aviation regulators say they may strip Boeing of its right to conduct some of its aircraft inspections. The Financial Times reports: Mike Whitaker, FAA administrator, said the agency was "exploring" its options for using an independent third-party to oversee inspections of Boeing's aircraft and its quality controls. "It is time to re-examine the delegation of authority and assess any associated safety risks," he said. "The grounding of the 737-9 and the multiple production-related issues identified in recent years [at Boeing] require us to look at every option to reduce risk."

The regulator also said it plans to immediately increase its oversight of Boeing's production. The FAA opened an investigation on Thursday into whether the planes Boeing builds match the specifications it has laid out. The FAA said it will audit the 737 Max 9 production line and its suppliers "to evaluate Boeing's compliance with its approved quality procedures," with further audits conducted as necessary.

Washington Senator Maria Cantwell sent a letter (PDF) yesterday to the FAA questioning the agency's role in inspecting aircraft manufactured by Boeing. Cantwell said she asked a year ago for an audit of certain areas related to Boeing's production, and the regulator told her it was unnecessary. "Recent accidents and incidents -- including the expelled door plug on Alaska Airlines flight 1282 -- call into question Boeing's quality control," she said. "In short, it appears that FAA's oversight processes have not been effective in ensuring that Boeing produces aeroplanes that are in condition for safe operation."

This discussion has been archived. No new comments can be posted.

US Regulator Considers Stripping Boeing's Right To Self-Inspect Planes

Comments Filter:
  • by Joe_Dragon ( 2206452 ) on Friday January 12, 2024 @08:35PM (#64154719)

    people died due to there cost cutting they should be sued or maybe even jailed for there negligence

    • did anyone who matters die?
      • by larwe ( 858929 )
        Recall that Boeing is also responsible for the plane(s) designated as Air Force One. And there's been similar careless stupid stuff found on those aircraft. IIRC one of them was "empty soda cans found rolling around inside various spaces that would only have been open/accessible during assembly or heavy maintenance". So, perhaps the answer to your question is "not yet ... but given the track record of these people, it's inevitable".
        • Exactly, and no one who matters boards the Air Force One. Case rested.

        • by drnb ( 2434720 )

          Recall that Boeing is also responsible for the plane(s) designated as Air Force One.

          It's not just manufacturing, it's operations. And the personnel chosen from the USAF for work on Air Force One may be of a different capability than hose chosen by Alaska Airlines.

          USAF also does some supervision of manufacturing for the Air Force One "fleet".

      • by Z00L00K ( 682162 )

        Only chance for a change would be if the Boeing board of directors would die in a 737-MAX accident.

    • by NFN_NLN ( 633283 )

      Narrator:
      A new car built by my company leaves somewhere traveling at 60 mph. The rear differential locks up. The car crashes and burns with everyone trapped inside. Now, should we initiate a recall? Take the number of vehicles in the field, A, multiply by the probable rate of failure, B, multiply by the average out-of-court settlement, C. A times B times C equals X. If X is less than the cost of a recall, we don't do one.

      Business woman on plane:
      Are there a lot of these kinds of accidents?

      Narrator:
      You wouldn

    • by gweihir ( 88907 )

      The term is "negligent homicide". Boeing is clearly guilty in a few 100 cases by now.

  • All they had to do was use rivets. Nothing new for aviation.

  • Whichever regulator it was who made the decision to allow Boeing to continue self-inspecting after the MCAS fiasco should have to work remotely from a plane seat next to one of the door plugs in question until their grievous error is corrected.

    • This! There's a proper case to be made for self certification and self inspection. But that case does not include allowing a company who has recently demonstrated grievous failures in this aspect to continue operating in this way. You can say what you want about Boeing but the FAA is complicit here.

  • by robbak ( 775424 ) on Friday January 12, 2024 @11:22PM (#64154979) Homepage

    This came from a commenter at the aviation subreddit.

    > The much older 737-900 shares the same door plug assy as the 737-9MAX. No other models do.

    > Spirit says they "semi-rig" the door plug before shipping. To me this means it's not fully installed. The reason is because the door plug assy is removed upon receipt to gain an additional access point for final assy work.

    > However, I bet that's only true for the 737-900 and that for the 737-9MAX the final assy work is completed without ever removing the door plug.

    > The Spirit planner copied over the semi-rig task from the 737-900 to the 737-9MAX. The Boeing planner didn't add a final rig task because the door plug was never removed and they assumed that meant fully installed.

    This also would explain something that many find hard to understand - why only the 737-9MAX is grounded pending inspections, not the 737-900 which has the same plug door. Every 737-900 had the door opened and then sealed by Boeing engineers.

    • by PPH ( 736903 )

      Some good points.

      It's possible that this whole incident could come down to poor task planning between Spirit and Boeing. Who does what and when. And who is responsible for making sure it gets done somewhere. So it may be a failure in the management process. Something that the FAA has been very hesitant to get involved with.

    • If this was one incident in isolation I'd agree that would be a reasonable explanation. However, there have been many different serious incidents affecting the same plane. So either Boeing has just been incredibly unlucky or there is a common factor, such as bad management perhaps saving money by reducing additional checks and oversight designed to catch errors such as the one you suggest.

      Whatever the cause of this particular incident the frequency of serious problems suggests there is something systemic
      • by robbak ( 775424 )

        Well, if this is the story, it sure sounds like an example of bad management!

      • by Junta ( 36770 )

        It's consistent with various facets of the MAX problems.

        MCAS fiasco was friven by mandate that the plane needs to pretend as much as possible to fly like it's predecessor, despite the different engines and configuration. Faulty engineering work done to gloss over a transition to a new model.

        The door plug wanted to reuse as much as possible the previous design, yet potentially some other cost cutting measure caused a step to be skipped.

        Poor management and trying to change things while trying to pretend they

    • If that is the case the why did they only not add those tasks on the left side door plug but not the right one (there are two and NTSB found no issues with the remaining one)
    • by gweihir ( 88907 )

      Sounds plausible. Still means there was no final inspection and the whole process did not get any competent review.

  • Forget how this monolithic, decrepit fossil of a company reports inspections. The company itself has to be broken up. Its internal incentive structure is not compatible with safety, quality, or innovation of any kind.
  • by TwistedGreen ( 80055 ) on Friday January 12, 2024 @11:43PM (#64155005)

    Anyone else think they should rebrand their company name as "Boing"?

  • by BobC ( 101861 ) on Saturday January 13, 2024 @01:27AM (#64155109)

    During the early oughts I worked at a small avionics company, and we heavily relied on FAA-certified DERs (Designated Engineering Representatives) to help us ensure we took all the right steps to get our products certified by the FAA, extremely reliable in use, and trusted in the market. The CEO of our company went out of his way to hire "professional assholes" (perfectly nice people paid to be perfectionists) to hold our feet to the fire, to inspect our processes, to inspect the results of using those processes, and to ensure our processes were reliable and repeatable.

    Our DERs HAD to be totally independent. Sure, we hired them (for a very pretty penny), but we also worked them hard. And as a small company, we needed our product certifications to go through without any hiccups, as do-overs were expensive and slow. We needed our DERs to give us as much bad news as possible, so the FAA would have no reason to give us any.

    Even back then, we were very concerned that Boeing relied on DERs who were company employees, rather than truly independent contractors or consultants. The conflicts of interest were unavoidable, no matter what Boeing claimed, since as employees they'd tend to act in ways that let them keep their jobs!

    I've spent hundreds of hours, perhaps a thousand, with certified and independent DERs. They made me a far better engineer, a benefit I've taken with me and used at every job since.

    I can't imagine what's in store for Boeing's in-house DERs. They likely were doing their best in a bad situation, though I hope an outside investigation is done to see how they were unable to (or failed to) detect and prevent errors like these.

  • FAA should force Boeing to retire that unsafe museum piece of a rattletrap airframe and build something decent. And this time please try putting in a flight control system more powerful than a child's quadcopter toy.

  • by Opportunist ( 166417 ) on Saturday January 13, 2024 @04:34AM (#64155285)

    What I question is why they had that right in the first place. You allowed a corporation to policy itself? It's a miracle that the few incidents that happened were the only ones.

    • by ghoul ( 157158 )
      There were not enough engineers at FAA who understood plane manufacturing. FAA would have had to hire away a bunch of Boeing Engineers and put them on the FAA payroll to do inspections. Then they would have to charge Boeing a certification fee to cover the cost of these engineers. So FAA saved some extra steps by letting Boeing pay their salaries while working for the FAA to inspect the planes.
      • Hire them from Airbus. I bet you get them very cheaply, if necessary sponsored by Airbus.

        • by ghoul ( 157158 )
          What kind of crazy person will leave Europe for an American job with its 2 weeks of vacation a year?
    • by gweihir ( 88907 )

      Money talks. There is very likely a ton of bribes behind this, with some probably legal.

  • Don't think that was reported here. The FAA seems to have realized they need to save their own neck on this now as their constant screw-ups have made the dangerous (in fact murderous) business practices of Boeing possible in the first place.

  • fox and hen house (Score:4, Interesting)

    by Growlley ( 6732614 ) on Saturday January 13, 2024 @06:33AM (#64155419)
    Should never have had the right in the first instance.
  • Airbus is (kinda) going through the same thing with certification of the A321XLR long-range single-seat airliner. That's why both the FAA and EASA are very carefully scrutinizing the the A321XLR, especially with its wingbox integral fuel tank, out of fear of what happens if the plane has to make belly-up landing on a runway due to landing gear issues.

Think of it! With VLSI we can pack 100 ENIACs in 1 sq. cm.!

Working...