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Transportation Science

A Fundamental Principle of Aeronautical Engineering Has Been Overturned (wired.com) 112

An anonymous reader quotes a report from Wired: Aerodynamic drag is a major "barrier" in high-speed airplanes, automobiles, and bullet trains. This is because a design with less aerodynamic drag allows the aircraft to move at higher speeds with less energy. When an aircraft or car body moves at high speed, a thin layer of air called the "boundary layer" is formed on its surface. This boundary layer has two states: laminar flow, in which air flows in an orderly fashion, and turbulent flow, which involves turbulence. The longer the air stays in the laminar flow state with low friction, the smaller the air resistance becomes, but as the air speed increases, it transitions to turbulent flow. The key to reducing aerodynamic drag is how to delay this transition to turbulence.

For more than 80 years, the principle of "the surface of an object must be smooth" has been the basic premise of aeronautical engineering throughout the world in order to suppress the transition to turbulence and reduce aerodynamic drag. This premise was based on the results of a 1940 study by Ichiro Tani, a Japanese aerodynamicist who quantitatively demonstrated the relationship between "surface roughness" (an indicator of the state of the machined surface) and turbulent transition, arguing that surface roughness, which was unavoidable with the manufacturing technology of the time, prevented laminar flow from being realized. However, in 1989 Tani reinterpreted the experimental data on rough-surface pipes obtained by fluid engineer Johann Nikulase in the 1930s, bringing a new perspective that "roughness may not necessarily only promote turbulent transition and increase fluid resistance." Inheriting this idea, a research group led by Yasuaki Kohama of Tohoku University experimentally demonstrated in the 1990s that fibrous rough surfaces, which have fine fibrous irregularities on their surface, have the effect of delaying transition under certain conditions.

The same Tohoku University research team recently announced a discovery that significantly advances this trend. Aiko Yakino, associate professor at Tohoku University's Institute of Fluid Science, and her research group were the first in the world to demonstrate that aerodynamic drag can be reduced by up to 43.6 percent simply by applying distributed micro-roughness (DMR), a surface roughness so fine and irregular that it cannot be distinguished by the naked eye. This technology is fundamentally different from the "rivulet (shark skin) process," which is known as a typical aerodynamic drag reduction technology. The rivulet process mimics the fine longitudinal grooves in shark skin, and by carving grooves approximately 0.1 mm wide along the direction of airflow, it aligns the vortices that occur near the wall surface of turbulent airflow areas. DMR, on the other hand, delays the switch from laminar to turbulent flow by means of random and minute irregularities. The flow zones it affects and the mechanisms it employs are based on completely different concepts.

A Fundamental Principle of Aeronautical Engineering Has Been Overturned

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  • Mythbusters? (Score:4, Informative)

    by CommunityMember ( 6662188 ) on Tuesday May 26, 2026 @11:41PM (#66161956)
    Did not the Mythbusters show that dimples could reduce drag (S7E14)? Sure, not exactly the same, but it should not have taken 17 years for the research to catch up (or maybe someone finally watched Golf Ball Car?)
    • Re:Mythbusters? (Score:5, Interesting)

      by T34L ( 10503334 ) on Tuesday May 26, 2026 @11:57PM (#66161970)

      The article even mentions that there's other surface irregularities that decrease friction, and the paper mentions other methods that also decrease drag, but the newly observed effect is distinct and different with the ones we've seen so far, and the headline is reductionist and bad.

      • Good point - reminds me I have a couple of case fans that are meant to be super quiet and have dimples on the blades, presumably to that end.

        I'm no aerodynamics engineer but a relationship between reduced drag, and quietness, seems reasonable.

        • by Sique ( 173459 )
          The article even mentioned the relationship. When laminar flow turns into turbulent flow, aerodynamic drag increases. Turbulent flow in turn is what we hear as noise. You can also reason that noise is acoustic energy, and that noise is a parasitic load on the action we want the fan to do: moving air from one side to the other side.
          • Re:Mythbusters? (Score:5, Informative)

            by Rei ( 128717 ) on Wednesday May 27, 2026 @07:39AM (#66162240) Homepage

            The dimples on golf balls are actually to create turbulent flow. TL/DR, a sphere isn't a very aerodynamic shape; its rear taper is too sharp, so flow detaches and there's a big low pressure wake in the back. High pressure in the front and low pressure in the rear = pressure differential, and a large area times the pressure differential = large drag force.

            While it's best to not have flow separation, or at least delay it as long as possible, if you're going to have flow separation, you commonly want to generate vortices at the point of flow separation. That's why cars commonly abruptly truncate (kammback) where they'd become too steep in the rear rather than continuing to curve, and often have various vortex generating surfaces (lips, radial protrusions, etc) at the termination; it causes air to "pull down" and help fill in the wake. This is what the dimples on golf balls do.

            Now, most of the dimples on a golf ball at any time are actually doing harm, or at least not helping. You really only want the dimples right around the point of flow separation. Unfortunately, golf balls don't have a specific flight orientation, so it's all or nothing - and "all" happens to be the better choice.

            But as mentioned, this is entirely different than what is being talked about here, which is about the laminar-turbulent flow transition.

            • A larger boundary layer also increases the Magnus effect which generates lift from the ball's back-spin.

            • by BranMan ( 29917 )

              So basically what you are saying is that the Mythbusters could have gotten at least as good a result, if not better result, by only having dimples on the car at the point of air flow separation? Like a ring of dimples around the whole car just in front of the front doors? And a second ring around the max curve of the grill area? [Just a 'for instance' - I have no idea if those are the correct areas. IINALAFE].

      • by AmiMoJo ( 196126 )

        I wonder how practical this is. It appears that the surface features need to be so small that they couldn't be painted over, for example. Paint adds significant weight to an airliner, but is worth it for the protection and performance it provides.

        • by Rei ( 128717 )

          This actually effectively "is" the paint. The only questions are about how durable it will be in flight conditions (two types are discussed, protrusions and dimples). Basically, paint with bumps vs. paint with nicks in it.

    • by necro81 ( 917438 )
      Speed holes, eh [youtube.com]?
    • by CAIMLAS ( 41445 )

      There's also been recent research that shows that plasma actuators or electrohydrodynamic (EHD) flow control effectively eliminate drag. I'm not sure why this specific TFA gained publication but the ionic charge did not.

      https://link.springer.com/article/10.1007/s40430-026-06357-y

  • Woah, cool (Score:5, Interesting)

    by T34L ( 10503334 ) on Tuesday May 26, 2026 @11:50PM (#66161960)

    It's not that surprising that someone found another exception to the the rule of thumb that's been proven wrong with many mechanisms at many scales, including the shark skin, but also just, golf ball dimples, and all kinda wacky methods on aircraft wing like shock bodies and all...

    ...I'm more impressed they now got air friction tunnels that levitate the object magnetically a meter out, against the air friction, while also being able to actually measure the drag on it at that. That's really, really cool and oughta open up aerodynamics to lot of experiments that'd be very difficult to pull off without compromising accuracy or something else.

  • by gweihir ( 88907 ) on Tuesday May 26, 2026 @11:51PM (#66161962)

    It was a generally accepted principle. Please stop with the abuse of language to make things sound more flashy. It just makes you look dumb.

    • by Rei ( 128717 )

      Hi, someone who regularly does CFD simulations in OpenFOAM here. It is a fundamental principle. I hope that helps.

      • by gweihir ( 88907 )

        You are confused. And you should look up "argument from authority" and why a simulation is not reality and a fundamental principle within a simulation does not make that principle fundamental for the thing simulated.

  • Nonsense (Score:4, Interesting)

    by phantomfive ( 622387 ) on Wednesday May 27, 2026 @12:05AM (#66161978) Journal
    The whole summary is filled with nonsense. We've known that surface roughness can reduce drag for some time. The could be drastically shorted and be more accurate, something like this:

    "43.6% reduction in surface air resistance with a fine roughness pattern of 1.0% (convex patterns of 38 to 53 micrometers)"

    The picture of their wind tunnel is pretty great [tohoku.ac.jp]. They use magnetism to suspend the object, so the supports don't distort the airflow.

    • by jd ( 1658 )

      Agreed. Deliberate adding of surface roughness (and even multiple surfaces) have been used in racing yachts for many decades. I think they started doing this in the 90s.

  • ha! (Score:4, Funny)

    by backslashdot ( 95548 ) on Wednesday May 27, 2026 @12:27AM (#66161988)

    I told you guys that whole Bernoulli thing was total BS .. wait .. what, this wasn't that? Nevermind.

    • Well, it is true that the wing attack angle generates 2-3x more lift, than a cambered wing at 0 degrees. So while both the attack angle and camber contribute to lift, the attack angle is far more significant. This is why some planes can fly upside down.

      • This is why some planes can fly upside down

        Intriguing: can you post some examples of aircraft which cannot generate enough lift when upside down?

        • It's not about lift. Any airplane could theoretically fly upside down, in terms of lift, if the attack angle is right. Some planes cannot fly upside down because their engines aren't designed to operate upside down; fluids may depend on gravity for proper flow.

          https://www.aerotime.aero/arti... [aerotime.aero]

      • by jbengt ( 874751 )

        I told you guys that whole Bernoulli thing was total BS ..

        Well, it is true that the wing attack angle generates 2-3x more lift, than a cambered wing at 0 degrees. So while both the attack angle and camber contribute to lift, the attack angle is far more significant.

        But the lift from camber and from angle of attack are both caused by the Bernoulli effect.

  • How deep are the grooves?

    Does a dirty car or airplane negate the benefit?

    • 38 to 53 micrometers.
    • I remember reading about the fight between polished aluminum planes and painted. The paint adds weight, and thus increases fuel consumption, but the paint lowers maintenance costs.
      A dirty airplane can absolutely burn a noticeably larger amount of fuel.
      A car is operating at much lower speeds, generally, so the effect is probably much less.

    • by Rei ( 128717 )

      How deep are the grooves?

      A phrase to be heard either uttered on Slashdot in 2026, or at Woodstock ;)

      But to be clear, the answer (assuming you're talking about sharkskin / riblets): a few dozen microns tall and a few dozen microns apart, with the individual riblets being very narrow, just a couple microns.

  • by melanopsin ( 10167413 ) on Wednesday May 27, 2026 @12:43AM (#66162002)
    small sailboat racers knew in 1970s that using 800 grit sandpaper to rough the smooth surface of fiberglass hulls reduced drag by noticeable amounts. The Engineers and Physicists at the yacht club explained the roughness held a layer of water which is far smoother than the fiberglass or waxed fiberglass.
    • Re: (Score:2, Informative)

      by Rei ( 128717 )

      As per the principle in this article, that would make it worse if applied to the Reynolds regime in question. This is not about "general roughness", but specifically shaped roughness. In particular, a very sparse roughness on an otherwise smooth surface.

      Sanding a hull is dealing with entirely different things. Sanding in general first off gets rid of microprotrusions and broader undulations. There is no question that this helps. The question to whether to polish to a matte or smooth surface is less obv

    • Cruise ships blow bubbles out the sides of their hulls to reduce friction...I saw them and asked, learned it's a "thing". I believe the same thing is done on high speed torpedoes (though we're probably not supposed to know that)

      (and I just *knew* shark skin would be entering this discussion)

  • by Vegan Cyclist ( 1650427 ) on Wednesday May 27, 2026 @01:46AM (#66162038) Homepage

    In the cycling world, much attention is paid to aerodynamics.

    My Ridley Noah from around 2011 has strips of a rough tape (about 3mm across) in spots that sounds like what the OP is covering. There are also slits in the forks and seat stays that apparently have a beneficial effect on airflow, besides the more commonplace aerodynamic tube shapes. (Kammtail the standard now over more traditional aero shapes.)

    They stopped using the tape after a few years, but have seen it pop up with other brands. I think the latest iteration has a very narrow indented 'line' instead. But things like dimpled wheels, and even 'whale fin' wheel designs make some interesting aerodynamic claims.

  • Build them fast and lite... with some roughness, and let it ride!
  • by usedtobestine ( 7476084 ) on Wednesday May 27, 2026 @02:21AM (#66162054)

    I guess I will have to give back my science fair ribbons from 1985 when I used the groove theory to try to prove that grooves from the leading to trailing edge of a wing improved its efficiency. I got all of the way to the state science fair with that project. Turns out there's a better way, and its golf-ball dimples.

    • by rta ( 559125 )

      TFA (which is dense and not the clearest) addresses specifically that this effect is different from golf ball dimples and also from shark skin structures.

  • And why? Tell the author, he might learn something new.

  • Golf ball

  • > For more than 80 years, the principle of "the surface of an object must be smooth" has been the basic premise of aeronautical engineering Tell that to golf players, they've been playing with dimpled golf balls for over a century. In fact, the first patent for them was filed in 1905.
    • by Rei ( 128717 )

      This comment section is jam packed full of people mentioning the same misconceived and inapplicable thing [slashdot.org], over and over. A thing that was actually discussed in the article, which they did not read.

      • This comment section is jam packed full of people mentioning the same misconceived and inapplicable thing [slashdot.org], over and over. A thing that was actually discussed in the article, which they did not read.

        You've clearly been around /. long enough to know that is a fundamental principle of /.; one that will never be disproven.

        • by rta ( 559125 )

          This comment section is jam packed full of people mentioning the same misconceived and inapplicable thing [slashdot.org], over and over. A thing that was actually discussed in the article, which they did not read.

          You've clearly been around /. long enough to know that is a fundamental principle of /.; one that will never be disproven.

          I'm still holding out hope that AI and editors can create micro textured summaries that increase understanding, click-through, and overall comprehension by 43%

          magnetic levitation optional

  • by wildstoo ( 835450 ) on Wednesday May 27, 2026 @06:46AM (#66162212)

    Wait, does this mean that all the tiny scratches on my car windscreen that I haven't bothered to polish out might actually be saving fuel?

    Brb, getting a wire brush.

  • Pretty sure even modern processing techniques still produces surfaces with a roughness - maybe less
  • "... but as the air speed increases, it transitions to turbulent flow." This is incorrect. The transition from laminar to turbulent can happen at any free stream speed. The transition is pressure gradient related: It's an energy problem. Airspeed is a part of that, but object shaping, free stream air pressure, and free stream air density also have their parts to play. Also, why do you think there are vortex generators on surfaces? They are there to add energy back into the boundary layer. This is a bit simp
  • ""These are speed holes. They make the car go faster."

  • In the real world, the problem isn't really creating laminar flow. It's dealing with it after it forms. Laminar flows tend to be less resilient to real world conditions than turbulent flows. Imagine an aerodynamic stall that, rather than happen in a benign and predictable way, happens without warning and in unpredictable ways. Or suddenly the laminar flow went turbulent because of surface contamination but you designed the engine size based on the drag from laminar flow. Interesting science, but I'm not
  • Formula One has been leveraging this for a few years now. The entire car is optimized for laminar flow. Just opposite of airplanes. To be snarky (not sharky)... planes go up, cars go down :)
  • so feathers are better than skin or scales for flight surfaces, if only we could have learned this from elsewhere in nature

    I have to wonder if they will find that a compliant fiberous surface is an improvement too

  • Before I got to the end of the first paragraph I thought of how a bit of surface roughness can reduce drag between two solids in contact with each other. The best example I can come up with involves applying pressure while dragging your finger across a glass surface. If the glass is smooth and shiny your skin tends to stick and sort of 'ratchets', while on a finely etched surface this doesn't happen.

    I don't have the math or science chops to know if there's any theoretical connection between what I just desc

  • " which involves turbulence"
    you don't say

  • by laughingskeptic ( 1004414 ) on Wednesday May 27, 2026 @02:57PM (#66163034)
    The actual paper instead of a press release about a paper: https://www.cambridge.org/core... [cambridge.org]

    A 767 operates at Reynold's numbers between 30 and 40 million which is to right side of the curves in this paper where the with/without lines come back together.

    Interesting, but the hyperbole is multidimensional.

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