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Airbus Is Ordered To Inspect 16 Jets After Cracks Are Found In Wings (wsj.com) 58

schwit1 shares a report from The Wall Street Journal: The European Union Aviation Safety Agency has ordered (PDF) urgent inspections of 16 Airbus A380 planes operated by Emirates and Qantas, after cracks were found in a wing component on some aircraft (source paywalled; alternative source).. Cracks were found during earlier inspections of the wing spars structure, a key component of the wing, EASA said in a directive effective Wednesday. EASA determined that they "could reduce the structural integrity of the wing."

"To address this potential unsafe condition, Airbus determined that an additional special detailed inspection has to be accomplished," EASA said. The first group of five aircraft, operated by Emirates, need to be inspected immediately, while the second group of 11 aircraft can be inspected later but within 25 flight cycles, EASA said in a separate statement. From the second group, 10 are operated by Emirates and one by Qantas, the aviation safety agency said.

Airbus Is Ordered To Inspect 16 Jets After Cracks Are Found In Wings

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  • by BigBlockMopar ( 191202 ) on Friday June 26, 2026 @11:15AM (#66211920) Homepage
    Woah... Dumb question, but would a wing spar be repairable or replaceable?
    • by PPH ( 736903 ) on Friday June 26, 2026 @11:30AM (#66211954)

      Possibly repairable with the application of doubler plates, depending on the extent of cracking. Replacing a wing spar may be uneconomical and result in the aircraft being written off. Such major structural repairs may be possible in other parts of an aircraft. But not so much the wings. The entire weight hangs from those.

      • by jd ( 1658 ) <imipak@yahoCOBOLo.com minus language> on Friday June 26, 2026 @12:10PM (#66212010) Homepage Journal

        As production has ended, if the A380 is genuinely necessary, then the economics shift somewhat. That doesn't mean they CAN be replaced, from the sounds of it they can't* (at least in many cases), but the inability to replace the aircraft would mean that options that aren't rational become necessary.

        *I have to be careful here. If the wing is designed to be the absolute minimum weight possible, then I don't see how they could be without fully disassembling the entire wing and then reconstructing it from the ground up. And adhesives/welding might mean that just can't be done. At all. On the other hand, there's no obvious reason why you couldn't design a wing to have far more structural support than actually needed AND make spars deliberately maintainable and replaceable. I don't have an A380 handbook in front of me, so can't say how Airbus approached this. But it seems improbable that they're built to be swapped.

        • by Burdell ( 228580 )

          Even if repairing the damaged A380 is not feasible, but an A380 is still desirable for the route, there are dozens of A380s that have been retired or are in long-term storage (a couple of dozen more have been scrapped already). I expect any of the owners of those planes would be happy to get them off their hands (assuming that none of them are already owned by the affected carriers).

        • by dunkelfalke ( 91624 ) on Friday June 26, 2026 @01:51PM (#66212156)

          The A380-800 wing is massively oversized because it has been designed for the even larger and heavier A380-900 that never went anywhere beyond Catia.

      • The wing does not use the spar for support. the spar has the landing gear on and is used to align it with the fusalge. Modern wings are a box structure they are not like older wings that had a rib and spar system.

        I can be fixed mayby.

    • by Tailhook ( 98486 )

      Replaceable? No. Reparable? Depends on the extent, but even that's hard: the wings are full of hardware, and if you have to spend a year and invent a process for dismantling everything to get at the damage, it becomes financial infeasible. Even if you pull it off, you have new inspection requirements, operational limitations, etc.: it's not the same revenue generating plane after something like this.

      There is a lot at stake. Emirates operates these with over 500 passengers. If that manifest burns to

    • Woah... Dumb question, but would a wing spar be repairable or replaceable?

      Just slap on some Cylon organic resin [battlestarwiki.org]. Eventually it will infuse itself into the spar and act like cartilage.
    • by deadweight ( 681827 ) on Friday June 26, 2026 @01:31PM (#66212130)
      Usually. The common place for cracks is in or around the fittings that attach it to the airplane. Replacing an entire spar is quite an operation, it might be cheaper to make a new wing. The much more common repair is reinforcements around the area that cracks, not an entirely new spar. This is for aluminum airplanes, a wing made of fiberglass (carbon, epoxy, etc. etc.) may not be repairable like that. I recently delivered an airplane that could have this issue, we had to get the paperwork to prove inspections and repairs had been done before leaving.
    • by DarkOx ( 621550 )

      Flextape can fix anything right!

      Can't wait to see the new infomercial. We cut this Jet Liner in half!

    • by gweihir ( 88907 )

      At this time, they do not even know whether they need to do anything about it. Your question is premature.

    • Woah... Dumb question, but would a wing spar be repairable or replaceable?

      Coward said, because when the wing falls off at 30,000 feet, rest assured - it's okay, because Airbus has good documentation. All fixed.

      • Woah... Dumb question, but would a wing spar be repairable or replaceable?

        Coward said, because when the wing falls off at 30,000 feet, rest assured - it's okay, because Airbus has good documentation. All fixed.

        No, of course a broken spar is A Very Bad Thing when it happens in midair.

        Is this changing-the-timing-chains-in-an-Audi difficult, or is this replacing-your-spinal-cord-without-killing-you impossible?

        Are these planes repairable? I think it's a reasonable question.

        (Of course, with the Audi, if has anything more than a loose gas cap it's not economically feasible to repair, but that's what you get with European engineering.)

    • Well, during the Gulf War a Navy carrier based A6E Intruder landed on base that had a direct missile hit on its right wing (the BN probably shit himself!). The wing was mostly gone but the pilot still somehow made it to base. The plane was temporarily transferred to our Marine A6E squadron and the repairs got underway. Within 6 weeks that plane was flying again. If the spars can't be replaced I'm sure the entire wing assembly can, which is what we did on that damaged A6E. The question here is if the cost to

  • by JoeyRox ( 2711699 ) on Friday June 26, 2026 @11:16AM (#66211922)
    "...while the second group of 11 aircraft can be inspected later but within 25 flight cycles"

    It's an emergency but we'll get to it when we get to it...
    • Those ADs frequently specify something like "within the next 100 hours, within the next 6 months, etc.", it has to be fairly bad to just ground the planes where they sit.
      • Re: (Score:2, Interesting)

        by gweihir ( 88907 )

        Yep. Grounding is done for Being-level bad, not for Airbus-level "maybe there is a problem". Also note that this is less than 10% of the A380 fleet.

    • by Petersko ( 564140 ) on Friday June 26, 2026 @03:00PM (#66212284)

      "It's very important and cannot be skipped, but the danger is not imminent" is a perfectly reasonable classification for risk. You used the word "emergency". They did not.

      You would be amazed how many things continue to operate in this middle ground. Like an absurd number of bridges in the United States.

    • by ibpooks ( 127372 )

      "Emergency" refers to the bureaucratic regulatory process through which the AD is proposed, drafted, promulgated, and enforced. It is not necessarily saying that the urgency of the issue is immediate, just that it needs to be done unilaterally by the regulating agency faster than the typical AD process which can take a couple years with data collection phases, engineering phases, public comment phases, review/revision, etc.

  • This is what happens when you poach Boeing.
  • I'm guessing metal, but are the spars, or the parts that are connected to them that are cracking, made of metal or OceanGate Titan plastic?
    • It's a new, high-tech material. The hopes and dreams of all the world's children.
    • by jd ( 1658 )

      They won't be OceanGate-grade. They used PRCF that had already been rejected by quality control. That's a non-starter in aircraft.

  • If the People want cracked wings, then cracked wings they shall have! No more EU overreach!!
  • a380 concorde (Score:3, Interesting)

    by groobly ( 6155920 ) on Friday June 26, 2026 @12:57PM (#66212088)

    The A380 isn't really economical to fly, same problem as Concorde. It was already on the way out; this is probably the death knell.

    • Depends on the route - there are some that make it a highly desirable airframe. But they are definitely far fewer than they need to be. It's not correct to contrast with Concorde - that was always a prestige vehicle, it never made any meaningful dent in passenger-carry terms. A380 is a post-Panamax vessel in a Panamax world.
      • by DarkOx ( 621550 )

        What does the A-380 have to do with the Panamax?

        Is there some component of the aircraft that has to be shipped where the ability to put it on a sea going freighter actually imposes a size constraint?

        • It's a large craft that requires special handling beyond what many airports can support, much like the Panama canal. It was an analogy, not a reference directly to any particular systemic issue facing the aircraft.
    • Re:a380 concorde (Score:5, Interesting)

      by ceoyoyo ( 59147 ) on Friday June 26, 2026 @03:09PM (#66212300)

      The A380 is already out of production. The airlines that fly A380s really want more though. "Not economical" depends very much on what types of routes you fly and how much landing and takeoff slots cost at the airports you service.

      • The A380 is already out of production. The airlines that fly A380s really want more though.

        Not exactly. The airlines still interested in the A380 want an A380-neo (with new upgraded more efficient engines). Airbus has decided to not consider that option as the number of aircraft they would likely sell would not justify the engineering and certification costs (and perhaps, just incidentally, they would prefer those airlines to purchase a few A350-1000s rather than one A380-neo).

    • Re:a380 concorde (Score:4, Insightful)

      by thegarbz ( 1787294 ) on Friday June 26, 2026 @04:08PM (#66212338)

      this is probably the death knell.

      The airbus A380 died 5 years ago. It hasn't been in production for a while. But your assertion that it isn't economical to fly is false. It very much is, but only on very selected routes, and there's only so much competition possible on those routes.

  • I never knew that. Those few certainly get around a lot.

  • And that the problem is not severe enough to mandate immediate inspection in all cases. Not comparable to the trash Boeing has been delivering.

    • by ceoyoyo ( 59147 )

      Hey, come on. When cracks were found in the MD-11 engine mount on several aircraft, Boeing looked into it, concluded a failure "would not result in a safety of flight condition," so there's no need for replacement but you might want to eyeball it every five years or so. The FAA was cool with it and everything was totally fine. Totally fine.

      Okay, one engine fell off on one aircraft, but that was actually due to something else and it definitely wouldn't ever happen again.

      • In their defence there was 15 years between Boeing identifying such cracks and an engine falling off.

  • by sinkskinkshrieks ( 6952954 ) on Friday June 26, 2026 @03:20PM (#66212312)
    A bunch of Boeing 737 NGs (-6xx, -7xx, -8xx, -9xx) with sketchy "approved" structural parts that were supposed to be CNCed were roughly fabricobbled by Ducommun and hammered into place by Boeing factory workers put the flying public at risk in unknowable ways.
  • by SlashbotAgent ( 6477336 ) on Friday June 26, 2026 @03:38PM (#66212326)

    Boeing 777 says hold my beer.
    https://x.com/EBaviation/statu... [x.com]

    I'm still struggling to accept that this is real. Too low. No flaps. Gotta be illegal... But all signs point to a crazy mother fucker.

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