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Ford Rehires 'Gray Beard' Engineers After AI Falls Short (techcrunch.com) 69

Ford executives said they've hired 350 veteran engineers — some of them former employees — after AI and automated systems failed to deliver the desired quality, reports TechCrunch: Bloomberg reports the company's chief operating officer Kumar Galhotra told journalists that Ford had been "relying more and more on automated quality systems" with disappointing results. So the company "brought back technical specialists," and those specialists "hunt for failure points before a part ever reaches the plant floor."

Charles Poon, Ford's vice president of vehicle hardware engineering, added, "Mistakenly we thought that by just introducing artificial intelligence and ingesting the design requirements that we had, that that would produce a high-quality product."

The article points out that Ford is using the rehired gray beard engineers to train younger staff — and, to reprogram its AI tools.

Ford Rehires 'Gray Beard' Engineers After AI Falls Short

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  • by 93 Escort Wagon ( 326346 ) on Tuesday June 30, 2026 @01:36AM (#66216358)

    Or Ford has no hired 700 senior engineers.

    https://slashdot.org/story/26/... [slashdot.org]

  • I'll bet he came up with yet another ploy to get his next bonus after throwing out these people on the street.

    • by Creepy ( 93888 ) on Tuesday June 30, 2026 @02:20AM (#66216374) Journal

      My guess is it was 7 different managers in 7 different divisions that all got together one day and decided to lay off people and use 7 different AIs and none did what they wanted. Just going by my experince working with Ford. We literally called them the 7 headed monster because they couldn't get management consensus and pulled us like 5 directions at once, and also bought in on every new technology before it was vetted.

      • The AI was an excuse for layoffs. They fired thousands of workers [cnbc.com].

        This is signaling to the current employees that the layoffs are done, to prevent them from quitting and finding other jobs.

        This indirect messaging is annoying until you compare it to the Zuck/Meta direct way of saying, "We laid off low performers" immediately hurting the job search of any former Facebook employee.
        • The AI was an excuse for layoffs. They fired thousands of workers [cnbc.com]. This is signaling to the current employees that the layoffs are done, to prevent them from quitting and finding other jobs.

          Really? Because I thought the signal to every employee was being told more in the form of the overpriced unsellable disposable dogshit made out of plastic and Greed currently rotting away on every new car lot.

          AI has a problem to solve alright. How to account for the idiocy of comparing line worker pay the the CEO of the company as a basis for hostile union “negotiations” that insisted an American auto worker be paid as much as the new six-figure barbers** out there to build the kind of

          • overpriced unsellable disposable dogshit made out of plastic and Greed currently rotting away on every new car lot.

            Are you angry? I can't tell.

    • by SirSlud ( 67381 )

      "the manager" lol you sound like you work at a gas station

  • Gray beard? (Score:5, Funny)

    by backslashdot ( 95548 ) on Tuesday June 30, 2026 @02:32AM (#66216382)

    Dude I am so back. Finally a job I qualify for. Do I have to remove the crumbs and soup bits or no?

    • I believe it was graybeards AND silverbacks and I honestly don't know who came up with that memo. But it also mentioned getting some broads back in the office

    • You don't even have to clean the fossilized, brown thousand island and tomato slice drips from eating burgers over your keyboard everyday.
  • Quitters (Score:5, Funny)

    by bleedingobvious ( 6265230 ) on Tuesday June 30, 2026 @02:38AM (#66216386)

    They just didn't AI hard enough!

    The real value happens when you're 7 LLMs deep with agentic whatnots! So Simple. Just needed more AI!

    • by DeBaas ( 470886 )

      keep the garlic, keeps the managers at bay

    • They just didn't AI hard enough!

      The real value happens when you're 7 LLMs deep with agentic whatnots! So Simple. Just needed more AI!

      I sense great sarcasm but...

      "...Ford is using the rehired gray beard engineers to train younger staff — and, to reprogram its AI tools."

      These re-hires are going to train new engineers and the software that will replace them. Ford is very much going to be using more AI, as you say.

      • That is what we've been doing for generations. Each teaches the next, and some of it gets absorbed into automation. We certainly don't make buggy whips the same way we used to.

    • They didn't have enough loops! You need at least one loop for every employee you let go and three for every manager!
    • by Junta ( 36770 )

      It's less funny when you have people literally and sincerely saying this...

      I have to take some solace in the fact that these are the same idiots who talk a lot and do nothing that I usually ignore who do this all the time, but management is extra entranced with them over the AI cheerleading this go around...

      • Smile more. Only be positive, only say positive things. Learn to insult someone devastatingly while smiling and being positive.

        And then management will listen to you.
  • AI is very malluable. There are a lot of different ways to use it. Some ways work well, some don't, some haven't been thought of or tried yet. These sets are also changing with each new frontier advance. This is only the beginning.

    The fact that a antiquated old company like Ford couldn't figure out how to use it properly yet is evidence of nothing.

    • You think smart engineers and programmers only work at week old start-ups full of pink hairs and ping pong tables? Think again mate. IBM is almost as old as Ford and is at the cutting edge in a number of spheres of research.

    • by Junta ( 36770 )

      The disconnect is the "promise" is that LLM brings expertise down to the masses. If AI is "too hard for Ford to get right", that dramatically undermines the messaging that drives the current expectations and levels of investment.

      This is very much evidence that companies can't be as bullish as they might inclined to be, because whatever you may think of Ford, the typical company is probably worse.

  • Adam Becker's book (Score:5, Insightful)

    by gtall ( 79522 ) on Tuesday June 30, 2026 @03:45AM (#66216400)

    Apparently the nimnods at Ford bought into the crap the Sil-Val-Bros have been selling about how AI will make everything better. If you want to know what those assholes have in store for us proles, read Adam Becker's book, More Everything Forever: AI Overlords, Space Empires, and Silicon Valley's Crusade to Control the Fate of Humanity.

    And it does not stop with Sil-Val, apparently more money than brains makes one stupid (i.e., Besos, Elmo, etc.). You might dismiss their fevered dreams (creating an AI of themselves so they can live forever, going to Mars, planting data center warts across America to suck up power and resources, etc.), but they have a lot of money and are intent on doing a lot of "restructuring" with it. Hint, us proles do not count.

  • Mr. Charles Poon, if you have perhaps 1 micro g of dignity, you should publicly apologize, resign and perhaps beg for some money in the streets.

    You clearly demonstrated your inability to think.
  • by sxpert ( 139117 )

    who'd have thought ? ;-)

  • Sadly, the most expensive warranty repairs have NOT been acted on. Broken engines and drivetrains should have pushed the right buttons, but no. Margins have no safety tolerances. Trucks do not have unfit for towing stickers. There are youtube sites like daves garage that live on complex problems, and do forensics on failed kit. Not sure if overly thin oils can be discussed. AI will not predict there will be a huge rush to hybrids when word gets around. $15000 dollar repairs will sour your customers perman
  • This story keeps getting reposted around the internet. It is titillating to the AI haters, as well as those in fear and denial of AI's impact on employment. It makes people feel better about a dismal future. It makes them feel needed. And it reinforces the idea that perhaps AI can't replace us.

    But this is a false hope and a misleading headline. If one actually reads the story, these engineers are being hired to complete training of AI that was incomplete due to earlier departures. The positions being filled

    • There will be another few rounds of this.
      Even if the greybeards manage to cobble together guidelines and fixes for AI so that it doesn't make the current crop of design errors before being laid off again, the next version of AI will not work the same way with the guidelines and fixes and will find new ways to make new errors.

    • this is a false hope and a misleading headline. If one actually reads the story, these engineers are being hired to complete training of AI that was incomplete due to earlier departures

      hurble durble false hope, then I shall present my own false hope!

      The will never do what it is supposed to. And when it is capable of doing it then it will replace us all. We'll find out about it when the bombs drop.

  • by cascadingstylesheet ( 140919 ) on Tuesday June 30, 2026 @06:27AM (#66216480) Journal

    Charles Poon, Ford's vice president of vehicle hardware engineering, added, "Mistakenly we thought that by just introducing artificial intelligence and ingesting the design requirements that we had, that that would produce a high-quality product."

    (Looks for silver lining) ... er, well, refreshingly honest, I guess?

  • by Ol Olsoc ( 1175323 ) on Tuesday June 30, 2026 @07:35AM (#66216532)
    I heard that Ford VP Charles Poon married Emily Tang, so they became the Poontang family.
  • Will AI ever be 100% reliable..doubtful ! "Mistakenly we thought that by just introducing artificial intelligence and ingesting the design requirements that we had, that that would produce a high-quality product." Every company.....
    • by Gilmoure ( 18428 )

      You have 3 similar documented fixes for situation X.

      Wisdom is knowing which fix to apply and why it should be used.

      I suppose you can quantify each fix by frequency of use.

  • While it is remarkably easy to buy into the idea that long term employees are technically stuck in the past, and that fresh new people are better in all ways, there is an unpopular truth here.

    Olde fartes have experience, and they got that experience over many years. As long as they keep up to date technically - and many of us do - and haven't developed early Alzheimer's, we're worth every penny we are paid. There are reasons why the elderly are revered in some cultures.

    I've shown many noobs that I kno

  • Think about the Irony.

  • by Registered Coward v2 ( 447531 ) on Tuesday June 30, 2026 @08:35AM (#66216580)
    Years ago, when I worked for Generous Electric, some brilliant CFO decided the way to cut costs was to offer early retirement with a generous package to get rid of expensive engineers. All the senior engineers I worked with spent their days justifying why they should get a package, and ultimately they did. Six month Slater tehy were rehired when GE discovered they were the only ones that really understood how to fix the systems when they broke, since they had years of experience doing just that. The upshot was they kept all their retirement package benefits plus got those of a full time employee.
  • Ford is going to re-hire grey beards to use to train the AI to replace them in a year or two.
  • Every time one of these cycles happens pay always goes down. They can just wait a little bit for your savings to be depleted.

    About 20 years ago I noticed the cycle.

    Too big to fail private equity would collapse the economy after a bunch of right-wing politicians deregulated Wall Street and cut taxes on the wealthy.

    During the economic collapse it would always be taken out on our hides. Even if you hold on to your job raises stopped or became less than inflation and the cost of your health care kep
  • Seems like /. is repeating itself....
  • (slaps forehead): They should have asked AI if that was a good idea FIRST!

  • Having got them all to write down their knowledge and put it into a RAG LLM, Ford Sacks 'Gray Beard' Engineers Again.

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