NASA test fires hybrid rocket motor 72
akey writes "According to this CNN article, NASA engineers test fired a new hybrid rocket motor. It's not as combustible on its own as conventional solid-fuel motors, and much less expensive than liquid engines, and allegedly produces fewer noxious emissions than solid-fuel motors. An added bonus is that for the motor to burn, an oxidizing agent must be continuously injected -- unlike other solid-fuel motors, it can be turned off after ignition if necessary. It won't be ready for use on a scale for the Space Shuttle for a few years yet, but it's showing promise. "
Hybrid motors are nothing new (Score:1)
This link shows just how simple they can be:
http://ourworld.compuserve.com/homepages/rene/w
Paving the way to space and laughing all the way (Score:1)
Are we there yet ??? (Score:1)
Runway to Orbit (Score:1)
At last a post which doesn't have a single thing to do with paranoia.
Re:Runway to Orbit (Score:1)
Big brother will be reading the contents of your hard drive from orbit to make sure that you're not decomposing and reverse engineering any M$ warez, or growing something funny in your backyard, or doing anything not mainstream.
You've been warned.
g90r69
Re:What ever happened to HELL? (Score:1)
I can't see how that would ever work out....
Too many things can happen to cause the laser
to stop working, or the beam not contact the bottom of the craft...
I could just see it now... billion dollar space craft plummets to earth as bird crosses path of laser beam.
Re:What ever happened to HELL? (Score:1)
big rockets (Score:1)
Yawn. NASA playing catch-up. (Score:2)
And sport rocketry hobbyists have been doing hybrids on a smaller scale for a few years now too.
NASA, particularly the rocket folks, have become as hidebound and fossilized as any other government bureaucracy. They innovate about as well as Microsoft.
not a new concept (Score:2)
- Necron69
Re:Are we there yet ??? (Score:1)
There's nothing stopping private companies doing reseach into alternate launch systems, but such research is incredibly expensive.
Cool mpegs... (Score:1)
Apparently you can even observe test firings, if you happen to find yourself in the middle of Mississippi nowhere with nothing better to do.
http://www.ssc.nasa.gov/lines/propulsion/ [nasa.gov]
Re:Hybrid motors are nothing new (Score:1)
Re:Delchev Motor (Score:1)
Re:Delchev Motor (Score:1)
Could the system be adapted to power high speed turbine engines in boats and aircraft?
Grateful for the Rememberance (Score:1)
The loss of George Koopman was a tremendous blow, but the failure of their Single Engine Test vehicle [spacedev.com] on 10/5/89 was not a consequence of his accident. Decisions and circumstances unrelated to the engine technology pretty much doomed the proof of concept vehicle. Of course, we didn't recognize that until after the thing burned up like a stack of tires on the pad and sent a thick cloud of black smoke over Santa Maria, CA. (At least we proved the safety of hybrids - a solid or liquid rocket would have exploded spectacularly.)
AMROC spent a lot of effort optimizing their 75,000-lb thrust hybrid engine. [hmx.com] I'm still bound by an NDA, but I can tell you that instabilities and resonances in the combustion flow occupied most of their attention. (The early ones would sputter and rumble and drone and even pop the casing or spew chunks of flaming rubber - it wasn't pretty.) I'm curious as to how this is affecting the current development of the 250,000lbf engine (the press releases mention nothing). Interestingly, SpaceDev [spacedev.com] of San Diego acquired AMROC's intellectual property [spacedev.com] last year, and they are not a member of the Hybrid Propulsion Demonstration Program consortium. Some of the AMROC principals helped establish the hybrid division at HMX [hmx.com], and they aren't involved, either. (It's hard not to jump to the conclusion that Lockheed and co. didn't intentionally ignore AMROC's legacy.)
But yes, AMROC went out of business just a few years ago. It was an amazing company to work for: the President, George A. Koopman, was ex-CIA, ex-Hollywood, and co-author of Neuropolitique with Timothy Leary. James Bennet [islandone.org], VP and later president, penned seminal commercial space policy, and acquired for AMROC one of the first commercial launch licenses. Investors in AMROC in the late 80's included the Belushi family, Robby Kreiger, the Leary estate, and many other counterculture and fringe culture venture capitalists.
Oh, yeah - and once Koopman once gave me the most awesome buds I have ever tasted in my life! George was extremely charismatic, terrific at drumming up investment money, and an inspiration to everyone who worked for him. Aside from demolishing our morale, his death effectively marked the end of investment money for AMROC...
Most of the officers and technical gurus at AMROC came from Bennet's and Koopman's earlier hybrid company: Starstruck. Starstruck, based in the SF Bay Area, launched a hybrid demonstrator in 1984, called the Dolphin. [russian-orthodox-net.org] It was a sea launch concept, implemented >10 years before Boeing's Sea Launch. The vehicle was towed out to sea, buoyed only by collars of balloons. Before launch, the aft balloons were purged, the vehicle righted itself, the torch was lit, and it leapt out of the ocean. Regrettably, there's very little info available on the web regarding Starstruck.
Only responsible media can shut up the environuts. (Score:1)
Where you're wrong is in thinking that the "environuts" will stop. Take the Cassini "controversy" as an example. The nutcakes were trying to get the Earth flyby banned on the minuscule chance that the probe could hit us and spill plutonium and poison people. They maintain this paranoid scenario despite confirmed facts:
Re:Are we there yet ??? (Score:1)
"The number of suckers born each minute doubles every 18 months."
-jafac's law
you betcha there working on it (Score:1)
Hobbyist hybrid motors are nothing new either (Score:1)
You will not find them at your local hobby store. Blister-pack motors run about 1/4 A through D ratings. (Each letter designation is twice the total impulse of the one before; a B motor is equivalent to two A motors, a C to two Bs, etc.). The Hypertek is a J (about 64 times as powerful as a D), and is only sold to people with membership in the appropriate high-power rocket groups.
Re:Runway to Orbit (Score:1)
Re:Grateful for the Rememberance (Score:1)
It's been a long time, and it's not my field any longer, but I am under the impression that the biggest drawbacks of hybrids were:
a) Unpredictability of the burn rate thru the fuel cell --basically rubber cannot be made at a uniform consistency. Rubber chunks may get injected in the exhaust flow; also temperature and pressure will not be uniform, causing unpredictable flows thru the nozzle, and possibly local shocks along the flow. If I went on to a PhD, my work would've been to computationally model the core to predict this behavior.
b) The exhaust fumes are very, very bad (like tires burning, but 1000s of times worse)
c) The motor is basically not very efficient, at least not anywhere nearly a solid or a liquid; since the core doesnot burn uniformly (and even if it did, the core pattern cannot be made in such a way as to prevent chunks from entering the flow), the core isnot burned 100%. I recall efficiencies of the order of 85% (compared to 97+% for solids and 99+% for liquids)
Can an AC (
At last, rocket science on
Re:Grateful for the Rememberance (Score:1)
Hybridsnow [tripod.com]
Re:Are we there yet ??? (Score:1)
I certainly would too, but I just don't see how privatizing NASA would make the goal come sooner.
Im very interested in the science of the missions I mentioned above, none of which could possibly be commercialy viable. There is nothing stopping private entities from funding research into cheap launch systems right now.
Basicaly I don't see the connection between turning NASA into a commercial sattelite launching outfit and increasing the pace of development of lower cost orbital launch systems.
Re:Yawn. NASA playing catch-up. (Score:1)
Re:Runway to Orbit (Score:1)
Now, wouldn't it be cool to put an aerospike on a hybrid rocket?
Consumer Hybrids (with links) (Score:1)
You've obviously been away from 'hobby' engines for awhile. Both Aerotech and Hypertech make hybrid rocket engines and many kit manufacturers make kits designed specifically for them. Current designs are for large ('I' and up) engines, but some people are working on smaller hybrids.
They're all cool and aren't regulated by the BATF like large solid engines.
some links:
Rocketry Online [rocketryonline.com] -- excellent rocketry site
Aerotech [aerotech-rocketry.com] -- Motor (solid & hybrid) manuf.
R.A.T.T. Works [night.net] -- Smaller Hybrids
Public Missiles [publicmissiles.com] -- Kit manuf.
NAR [nar.org] -- National Association of Rocketry
Runway to nowhere (Score:1)
If Goldin and NASA were really interested in applying "Better, faster, cheaper" to the basic business of earth-to-LEO transport, they would have continued the DC-1 development effort. The atmospheric test vehicle, the DC-X, was a phenomenal success. It proved that all the required low-speed maneuvers, including a reversal in flight and a powered landing, could be done with current technology. And it was all done on a shoestring budget.
Unfortunately for the US taxpayer, the DC-X was built by SDIO, not NASA. SDIO is not in the transport business, so the DC-X was transferred to NASA. On the final flight of the test series, a landing-gear unlock hose was left disconnected. As a result one gear leg did not deploy, the craft fell over after landing, and it caught fire and burned. The pre-flight checklists did not call for the line to be checked before takeoff; now whose fault is that, do you think?
After DC-X's destruction, the DC-1 program (which was slated to have a full-scale transport in operation around now) was shelved. Instead, Goldin announced the VentureStar program (with its fancy linear aerospike engine). VentureStar will take billions in development contracts and will not replace the Shuttle (and its standing army of maintenance people) for many years. The aerospace development lobby's stream of money was protected.
Not a very good deal for us, I think.
Re:Yawn. NASA playing catch-up. (Score:2)
Interesting, though, that a comparison between NASA and Microsoft is seen as a jab at Microsoft.
Re:I can see... (Score:1)
If your costs fall from $10,000/pound to $50/pound for the bulk stuff, it suddenly becomes a hell of a lot cheaper to do anything in LEO that involves long-term human presence, for example. The same laser system would also be very useful for knocking space junk out of orbit. It makes too much sense not to spend effort on it.
Not that NASA will spend money on anything that threatens Shuttle and its budget, but it should still be done.
Wrong on several counts (Score:2)
Rubber (polybutyldiene, IIRC) is used in most large solid fuel rockets as well as the hybrids. The worst thing that can happen in a solid (or hybrid) is for the grain to crack, increasing burn surface area (thus pressure, etc, in a positive feedback loop that usually ends with spectacular bang), so rubber compounds are used to add resilience to the grain.
Further, in e.g. hybrids, the rubber is being burned in e.g. a pure O2 (injected LOX) environment, which makes for very efficient burning. Burning tires just plain do not burn well (and the rubber is mixed with all kinds of other stuff), and it's the incomplete combustion that makes tire fires so bad.
You may be right about the lower efficiency, but hybrids have advantages to counter this: lower cost to manufacture than liquid engines, and greater control than solids. (You can't stop and restart a solid, and any throttling has to be designed into the shape of the grain. Hybrids can be throttled, stopped, and restarted by controlling the oxidizer flow).
Privatize NASA? (Score:2)
NASA should be doing stuff like this -- studying advanced or experimental rocket technologies, the same way they study advanced flight technology. The difference is that in space, NASA is also expected to actually do the job, but for flight, the airplane industry does it.
NASA needs to get out of the spaceflight business entirely (and that is happening, sorta) and concentrate on a) research, b) planetary exploration, and c) satellite science. But this ACE delivery service stuff is well past the point where we should let private industry take over. Hopefully, some of the companies at the cusp of doing this, like Rotary Rocket or the Pioneer Pathfinder folks, will succeed in the next couple of years, and pick up where NASA left off.
This still leaves NASA with responsibility for stuff like Chandra or Cassini -- but getting "us" living in space shouldn't be a government program, just for the reasons you mention.
Could someone tell me why... (Score:1)
I'm thinking of a mag-lev train going up the side of a mountain with a shuttle mounted in a cradle on top. The train accelerates to 200mph then maintains the speed up the mountain. Just as it reaches the top, the rocket motors ignite and lift the shuttle from its cradle. The train decelerates in a long circle that brings it back to it's starting point where another shuttle is loaded.
Or how about a deep hole where steam would force the shuttle mounted on a platform upward? Just as the top is reached, the candle is lit and off it goes, already boosted a mile up.
Why isn't there any investigation into these types of launch systems?
Re:What ever happened to HELL? (Score:1)
Re:Are we there yet ??? (Score:1)
Re:Could someone tell me why... (Score:1)
There are some drawbacks to the idea. Mostly, going up the side of a mountain means that you have to launch from a mountain range. Usually you have populated areas to the east, and launching over them has been taboo in NASA circles. (Why do you think all the polar launches are done southward from Vandenberg, and the eastward launches are done from Canaveral? It's because the flight path covers nothing but water for thousands of miles.)
On top of the risks and the cost of buying a whole new launch site, you lose some flexibility of launch azimuth (choosing your orbital plane). This shortens your launch windows, assuming that you have them at all. This is a high price to pay for shaving 200 MPH off your delta-V requirements. It might be worth it if you had enough volume to move into a particular orbit, but laser launchers will almost certainly be more cost-effective and more flexible for bulk materials and avoid all of the safety hassles.
Old news. (Score:1)
--- Never hold a dustbuster and a cat at the same time ---
Yep, AMROC (AMerican ROcket Company) (Score:1)
Their first (and last) sounding rocket test firing had the worst possible failure - the oxygen valve stuck open at 10% - too little thrust to lift off, so it slowly burned up on the pad.
Glad to hear something is left of 'em. (Anyone know if Jim Bennett is still there?)
Re:Could someone tell me why... (Score:1)
FUD appears to have happened to HELL. (Score:1)
Let's work backwards from the thrust requirements. Pushing 1000 pounds at 2 G's would get it to 20,000 feet (fighting 1 G of gravity) in 35.2 seconds (not 4 minutes). If the propulsion system had an impulse of 5000 seconds, it would consume 0.4 lbm propellant/sec to produce those 2000 pounds of thrust. The minimal energy requirements are thus (0.4 lbm/sec / 2.205 lbm/kg ) * (5000 * 9.81)^2 / 2 = 218 megawatts. If the propulsion loses 50% of the laser pulse and the laser is 10% efficient, the power requirement is 4.36 GW. This is about 1/10000 of the number we get from Rift's figures. At $.10/KWH, consuming 4.36 GW for 4 minutes costs about $29,000. It would take somewhat longer (or greater acceleration) to put that load into orbit, but that's not bad for flying half a ton, eh?
Building a system to lift 20 pound payloads instead of half-ton payloads cuts the numbers by a factor of 50, to about 90 megawatts electric. 20 pounds is a bunch of MRE's, a day's worth of fresh water, or enough H2/O2 to launch more than its mass from LEO to the moon. It's not much of a spacecraft, but 20 pounds could easily be the extrusion dies to make the aluminum frame from pellets (also shipped 20 pounds at a time) or an entire module of the ship's electronics.
Space Shuttle is a Conestoga wagon; HELL is a pipeline. Guess which is cheaper for moving real quantitites of anything?
Re:Grateful for the Rememberance (Score:1)
Meanwhile, the optimistic ones here at Space Imaging are hoping for a successful launch of IKONOS-2, so we still have jobs.
Vandenberg's home page has a launch schedule link (although it seems to be down at the moment): http://www.vafb.af.mil/index.html
Incidentally, there is no official or otherwise announced date for the launch of IKONOS-2 yet. When there is, you can find it at www.spaceimaging.com.
- Necron69
jsfarrow@hotmail.com
sfarrow@spaceimaging.com
Re:Hmm.. (Score:1)
Re:Delchev Motor (Score:1)
From a aviation point of view, if this fuel could be used to power turbine based jet engines,it could reduce the problem of those terrible fuel fires when a jet crashes. If they could build engines that didn't need air-intake ducts, they could further streamline and increase fuel efficiency.
Just my SciFi saturated Imagination going into overload.
Re:maybe it'll shut the environuts (Score:2)
Re:Hmm.. (Score:1)
Re:Hybrid motors are nothing new (Score:1)
You forgot to mention Amroc, which back in the 80's spent a lot of money building and testing hybrids for space launch use. Right after one test launch failed, NASA let out a large number of contracts to have hybrid technology studied, which apparently helped dry up AMROC's funding (their investors didn't want to compete with government-funded firms like LockMart).
After Amroc went out of business, NASA lost interest in hybrid technology. Funny, isn't it, how they're suddenly trumpeting all their new technology, after finally being threatened with budget cutbacks?
The only bad part was, the cutbacks were in the wrong part of NASA. NASA does need to be spending more money on research (and not let it end up as proprietary, as the X-33 might yet) that can be used equally by everyone, rather than to give one company an unfair advantage.
Hmm, open source rocketry, anyone?
Phil Fraering "Humans. Go Fig." - Rita
Re:Are we there yet ??? (Score:1)
Phil Fraering "Humans. Go Fig." - Rita
Re:Runway to Orbit (Score:1)
"...has overcome the flow stability problems of aerospikes?"
Well, it helps a lot if one of the fuels being injected into the combustion chamber is in gaseous form. The RL-10 would make a good starting point...
Phil Fraering "Humans. Go Fig." - Rita
Re:SpaceDev owns AMROC assets (Score:1)
And one of the chief engineers at AMROC is now one of the principals at Rotary Rocket.
Phil Fraering "Humans. Go Fig." - Rita
roton rockets... (Score:1)
Re:Cool mpegs... (Score:1)
--- Never hold a dustbuster and a cat at the same time ---
Re:maybe it'll shut the environuts (Score:1)
There's a common myth that it's 30% - I think it's because the papers use scintific notation, and it looks like one number is about one third of the other, until you look at the exponents...
Look but don't touch! (Score:1)
1) NASA did an 'about face' and started 'helping' AMROC (supplying a little bit of hydrogen peroxide if memory serves me correctly).
2) George Koopman was killed in a single car accident on the way to the test site.
Now, I'm not saying there was any foul play here -- I did bother to check with the Sheriff who had the wrecked car in his possession, and Koopman was known for his engineering of the massive car wreck scene at the end of the Blues Brothers movie (a production which had the the largest cocaine budget in the history of the motion picture business). But I think it is instructive that a man who was as marginal as Koopman, was left tending such a highly valuable technology discarded by NASA in the 1960s, and then was most probably being driven by stress and a possible coke habit to the point that he self-destructed -- possibly taking the company down with him. (Believe it or not, the infamous "frozen LOX valve" problem caused AMROC's first test firing to fail -- this just isn't something that could happen to a rationally run rocket company subsequent to Gary Hudson's frozen-LOX-valve failure with the Conestoga.)
In any case, this wasn't the end of NASA's subterfuge that I was 'privileged' to witness first hand.
Once I testified before the House subcommittee on Space (July 31, 1991) in the wake of the passage of the LSPA (and promoting launch vouchers which also got passed the next year), I went around helping a few companies commercialize space technology. One of them was Norris Communications, which wanted to put up the first Ka-band satellite. There hadn't ever been a Ka-band satellite licensed before (Iridium and Teledesic hadn't yet even made it to the drawing board) and the FCC didn't want to help some Lancaster County Dutch Amish guy who had made his fortune reselling satellite bandwidth for evangelical broadcasters. I did a bit of work with my congressional contacts and some other guys who wanted to launch the Norstar satellite pulled some of their strings, and after an actual physical chase after an FCC bureaucrat who was trying to avoid capture by those she was supposed to be serving. Finally the FCC issued the license.
Then when I was working with E'Prime Aerospace, which was trying to get the Peacekeeper production lines back into operation making commercial launchers, and which had helped get the first Ka-band license issued, I received an invitation from NASA, along with the rest of the E'Prime crew. We were supposed to sit in the VIP stand and watch a Shuttle launch a satellite that, by the very legislation I had helped draft and get passed into law, should have been launched on a commercial vehicle. Oh, but it gets better:
The satellite was the Advanced Communication Technology Satellite built by the government to demonstrate Ka-band broadcast!
The message was clear:
We own space -- you can watch.
Re:Delchev Motor (Score:1)
Here's why... (Score:1)
Launch facilities are expensive enough without building a train up the side of a mile-high mountain that can throw the shuttle straight up at 200 mph.
And 200 mph is not a huge fraction of escape velocity, nor is a mile up a huge fraction of the distance to orbit.
Most air-lift launches have the primary purpose of being able to use nice cheap (or at least pre-existing) airports to launch rockets, instead of having to make a big launch platform et c., not so much to gain the speed and altitude that the carrier plane provides.
Re:Grateful for the Rememberance (Score:1)
I was under the impression that Koopman entered the picture after Starstruck failed. A quick search online shows no history of this transition.
Do you have any good references to to such history?
"Those that do not learn from history are doomed to repeat it."