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Boeing Told To Replace Cockpit Screens Affected By Wi-Fi 142

Rambo Tribble writes The Federal Aviation Administration has ordered Boeing to replace Honeywell-built cockpit screens that could be affected by wi-fi transmissions. Additionally, the FAA has expressed concerns that other frequencies, such as used by air surveillance and weather radar, could disrupt the displays. The systems involved report airspeed, altitude, heading and pitch and roll to the crew, and the agency stated that a failure could cause a crash. Meanwhile, the order is said to affect over 1,300 aircraft, and some airlines are balking, since the problem has never been seen in operation, that the order presents "a high, and unnecessary, financial burden on operators".
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Boeing Told To Replace Cockpit Screens Affected By Wi-Fi

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  • by Cabriel ( 803429 ) on Wednesday October 01, 2014 @02:48PM (#48040665)

    Queue the many certifications that will pop up for current screens suddenly claiming they aren't affected by wifi to any meaningful degree.

    Is that too cynical?

    • Re: (Score:2, Informative)

      by GrahamCox ( 741991 )
      Queue the many certifications...

      The word you're looking for is 'cue', meaning 'to set up, schedule', not 'queue' which is a list of items or objects to be processed in order.
      • I work in the avionics industry, certification efforts like this quite often result in a queue even if the GP did mean cue.
  • Wow (Score:5, Insightful)

    by morgauxo ( 974071 ) on Wednesday October 01, 2014 @02:51PM (#48040723)

    They are ordering that a manufacturer actually do something to make it's product safe rather than just ban wifi? It's not April 1st! Where did this new FAA come from?

    • by jandrese ( 485 )
      The "Ban Wifi" option would only work if they also banned ground based radar, FM transmitters, etc... Apparently the device is just poorly shielded and Wifi is one many potential sources of interference.
    • by Anonymous Coward

      The FAA realizes that regardless of how many times the crew tell passengers to turn off their RF emitting devices people are still going to ignore them or not even realize the device is on in the first place.

      Typically the primary displays in the cockpit all have the same part number - just different configurations/strapping. This keeps the quantity of replacement screens on hand down.

      The pilot and copilot sides are (mostly) isolated from one another. Power is provided via two separate busses and redundant

    • As long as passengers are willing to pay for the upgraded gear with the price of their tickets.

      • In other industries one would say that a product which fails and potentially kills people just because someone turns on wifi or a cellphone was flawed by design and make the manufacturer pay to fix it. Don't get me wrong, I understand why planes weren't being made to deal with now current electronics 30 years ago. I even understand that it would be have been to expensive to immediately upgrade or scrap the then current airplane fleets as cellphones became popular.

        But.. the FAA should have told manufacturer

        • Doesn't work that way in aerospace. The client pays for maintenance. Margins on development are small and the risk for developers is very high. If the airlines insisted on free fixes, the developer would just disappear. They don't want that to happen so they pay for the extra work.

  • Sudden Outbreak of Common Sense (tm)

    • Re:Surprisingly (Score:4, Informative)

      by bobbied ( 2522392 ) on Wednesday October 01, 2014 @03:40PM (#48041329)

      Sudden Outbreak of Common Sense (tm)

      The FAA does this ALL the time actually. They routinely issue AD's for many maintenance and operational issues discovered on aircraft. Sometimes these AD's come with short deadlines (you will fix this before the next flight) and sometimes they give you years (like this one giving 5 years). The FAA does this all the time, so this is NOT new.

  • by Last_Available_Usern ( 756093 ) on Wednesday October 01, 2014 @02:56PM (#48040813)
    Pretty sure this is the same kind of conversation that was had at GM before the fatalities and subsequent massive recall took place. Cut your losses Boeing and fix this now.
    • by hawguy ( 1600213 )

      Oh man, I'm cryin'

      Over 1300 aircraft, that's only around $10,000 each, or for a plane that makes one flight per day for a year, that's less than $30 per flight.

      • The price of the bag of peanuts just went up.

        • by jandrese ( 485 )
          It's already like $13 on a domestic flight. I've never seen anyone buy one of those snack boxes either, I'm starting to wonder if those snacks get installed at the factory and then never touched. Some poor sucker who takes them up on their offer would find some fossilized cheezits and peanuts that look like raisins.
  • Wait, slashdot posters are now accepting the idea that personal electronics can affect aircraft electronics ?
    • by Tailhook ( 98486 )

      Wait, slashdot posters are now accepting the idea that personal electronics can affect aircraft electronics ?

      Yes. Other prerogatives now apply; namely arguing that greedy corporations are trying to kill they're customers by resisting regulators.

    • by jandrese ( 485 )
      Especially since the end of the article stated that nobody had ever witnessed any interference in the thousands of hours the panels have been in flight. It's a theoretical problem, but the FAA takes any potential threat seriously.
      • by geekoid ( 135745 )

        or not.

        "We do not agree that no problems have occurred on in-service airplanes, since the wi-fi... testing that disclosed this susceptibility was conducted on an in-service airplane fitted with phase 3 display units,"

      • As others have pointed out, Boeing says it is not a theoretical problem ...

        "Operators of commercial airplanes have reported numerous cases of portable electronic devices affecting airplane systems during flight. These devices, including laptop and palmtop computers, audio players/recorders, electronic games, cell phones, compact-disc players, electronic toys, and laser pointers, have been suspected of causing such anomalous events as autopilot disconnects, erratic flight deck indications, airplanes turni
        • The funny part being that iPads and the MS Surfaces are rated for Cockpit use. Pilots are now using these all the time because it saves them from having to carry around 30lbs worth of paper charts. It's kind of a big deal if the pilot isn't allowed to double check where he or she is going because the plane might break. Oh, and when I say carry around I mean it. Things like charts are per pilot, not per aircraft.

          • ... Emissions at the operating frequency were as high as 60 dB over the airplane equipment emission limits ...

            The funny part being that iPads and the MS Surfaces are rated for Cockpit use. Pilots are now using these all the time because it saves them from having to carry around 30lbs worth of paper charts. It's kind of a big deal if the pilot isn't allowed to double check where he or she is going because the plane might break. Oh, and when I say carry around I mean it. Things like charts are per pilot, not per aircraft.

            And why are they rated for cockpit use, because their emissions have been tested and unlike some of the devices that Boeing found they do not exceed limits?

  • "some airlines are balking, since the problem has never been seen in operation, that the order presents 'a high, and unnecessary, financial burden on operators'."

    Yeah, it sure sucks that you're involved in an industry where hardening against air surveillance and weather radar are a pre-requisite, and you decided to buy off-spec from what I imagine was the lowest bidder.
    • and you decided to buy off-spec from what I imagine was the lowest bidder

      Yeah. They used Honeywell, a cut rate, shade tree operation that isn't one of the top three commercial avionics producers on Earth. And the results prove it too â" with dozens of no reported operational interference problems at all. Boeing's profit focused greed is killing ever more passengers per mile, in some alternate universe where your worldview makes sense.

      • by Arkiel ( 741871 )
        Huh. This seems like a comment on what I said, but it doesn't actually dispute anything.

        Honeywell produced and Boeing accepted a device that experiences interference when placed in the environment where it is intended to be used, right? Yeah, that's some crazy alternate universe worldview I've got.
  • ...and some airlines are balking, since the problem has never been seen in operation, that the order presents "a high, and unnecessary, financial burden on operators

    Did Ford try that argument with exploding Pintos?

    • No, even in Fords internal tests 8 out of 11 rear end collision crash tests at 31 MPH with Pinto resulted in gas tank rupture and fuel dumping out.

      • No, even in Fords internal tests 8 out of 11 rear end collision crash tests at 31 MPH with Pinto resulted in gas tank rupture and fuel dumping out.

        But the $1 shield per vehicle was deemed too expensive, which the jury decided otherwise.

        • I was just saying Pinto issue was known provable problem, whereas I'm very skeptical of claim of wifi effects on LCD screen system. We all are in a position to observe such a phenomenon if it existed, but who has ever seen such a thing? Haven't seen my cell phone affect any LCD display system either

          • We all are in a position to observe such a phenomenon if it existed,

            That must be a pretty big airplane if the entire readership of /. is able to squeeze into the cockpit to observe the effects of WiFi on a cockpit instrument.

  • by brambus ( 3457531 ) on Wednesday October 01, 2014 @03:08PM (#48040935)
    I have never ever heard of wifi interfering with an LCD screen. What did they do to them to get them to blank out? Stick them 1 inch in front of a directional 1kW magnetron?
    • Exactly what I'm thinking. I've had speakers emit noise when near cell phones but I've never seen any LCD show interference. Are they expecting passenger jets to withstand the same radiation as the ISS?

      • Might interest you: with speakers, it only interferes if you're inducing it into a pre-amplified line (where the signal levels of the wifi and the regular audio line are comparable and amplified together). Once past that, the audio signal is so strong that any induced wifi noise is essentially imperceptible. For example, a rather powerful antenna signal is about -40 dBmW, whereas audio amp output power level is approximately +40dBmW (for a ~10W speaker). That's a good 80 dB of delta, or about the difference
        • by Anonymous Coward

          Fun experiment to do with computer MIC port:

          It is possible to simply plug an extension cable that's both ends male into your mic port, hold the other end in your fingers, and pick up a particularly powerful AM radio station. 1MHz will be much faster than the input transistor's biaser's bandwidth, so the base will simply be moduled like a diode, providing the nonlinearity to act as an envelope detector. Your fingers make a really bad low-Q antenna though, so unless there's a signal dominant signal you'll onl

    • No, the pilots are putting their tablets up on the dash... I'm sure they have some pretty hefty field strength requirements, but I doubt 1kW from 1 inch is what it takes.
      • I've got 3 cell phones sitting 3 inches beneath my LCD screen all doing wifi & GSM and nothing has ever happened. I've had dozens of tablets sitting on a single desk, all going wifi at full blast downloading firmware updates and nothing happened to other screens around them. I've never ever seen wifi being a problem for the power and control electronics of an LCD screen. So I'm still utterly mystified - what the hell did they do? How could they have induced a radio signal so strong as to get the screens
    • I have never ever heard of wifi interfering with an LCD screen. What did they do to them to get them to blank out? Stick them 1 inch in front of a directional 1kW magnetron?

      While you may not have heard of it your sarcastic alarmist examples is way off the mark for what can take out any ordinary screen. I have a 1W UHF transmitter on my desk, when I push the PTT button my PC screen goes blank. It doesn't take much to interfere with digital signals, especially if you look at the quality of a typical digital signal these days.

      You may not appreciate how on the very edge of not working most electronics actually are, employing all sorts of tricks such as digital signalling, shieldin

      • That's what we have shielding for. All modern digital signaling cabling worth a damn is shielded end-to-end. Now not all on-board electronics in consumer products is shielded, true, but pretty much all of the electronics on board of an airplane is. The screens you see on flight decks are housed in separate grounded metal cases, and all cabling going to/from them is shielded as well. My guess is either your 1W UHF transmitter does a lot more than 1W output, or your electronics is so badly shielded, it's a wo
        • or your electronics is so badly shielded, it's a wonder it's working at all.

          You haven't pulled apart many electronics have you? For the vast majority of consumer electronics shielding is either an after thought or poorly implemented borderline turning the system into an antenna to drag noise into the power supply. What is shielded in any system is typically the bare minimum. Transmission lines are shielded. Cables are shielded. In some cases the housings are shielded, in many other cases a tiny shield sits over a powersupply just enough to get that piece of paper that says Part 15

  • by RedLeg ( 22564 ) on Wednesday October 01, 2014 @03:13PM (#48040989) Journal
    Seriously, at this point we are worried about EMI to individual avionics components / systems in the cockpit from wi-fi in the cabin?

    First, I would hope that the avionics themselves were shielded and tested before deployment and use. I mean, we don't want the altimeter interfering with the artificial horizon, do we? (stupid, simple, but real example)

    Second, the whole cockpit and supporting avionics and other fight critical systems are in an enclosed conductive vessel, ie the cockpit and support area. It's a Faraday cage within a larger Faraday cage (the aircraft), so Coulomb's law should apply and mitigate this theoretical threat. Wi-Fi (bluetooth and the rest) should not reach the cockpit and instruments from the cabin unless the cockpit door is open. We all know how often that happens these days....

    Polite language: red herring

    Otherwise: I call BullShite

    -Red

    • by Anonymous Coward

      Having been a military trained avionics technician, I completely agree. Total bullshit. Someone is trying for a money grab. I'd guess someone at Honeywell is trying to find a way to generate new orders to replace perfectly good existing equipment. Let's tell the FAA our systems are flawed and dangerous! Our government is completely corrupt at every agency and every level.

    • Honeywell had suggested that airlines should be forced to install new screens only if wi-fi enabled tablets or other such equipment were used in the cockpit.

      However, the FAA rejected these complaints saying it wanted to "eliminate" any risk of interference.

      That said, I sort of lost interest at this: "It estimated that the replacement programme would cost about $13.8m (£8.5m) to implement." The FAA is imposing a small cost for a small increment in safety. Not much to see here.

      • by khallow ( 566160 )
        Unless it a) is not an actual increment in safety, and b) is not the only imposition the FAA makes. There's also c) the estimate is a wild underestimate of the true cost (the FAA has an incentive to underestimate cost). Given that the air carriers are complaining so much, I think the FAA is probably low balling the cost and maybe exaggerating the benefit as well.
    • by TubeSteak ( 669689 ) on Wednesday October 01, 2014 @04:03PM (#48041567) Journal

      Polite language: red herring

      Otherwise: I call BullShite

      Am I really the only one who looked at the actual FAA Directive?

      SUMMARY:
      We are adopting a new airworthiness directive (AD) for all The Boeing
      Company Model 737-600, -700, -700C, -800, -900, and -900ER series airplanes, and
      Model 777 airplanes. This AD was prompted by testing reports on certain Honeywell
      phase 3 display units (DUs). These DUs exhibited susceptibility
      to radio frequency emissions in WiFi
      frequency bands at radiated power levels below the levels that the
      displays are required to tolerate for certification of WiFi system installations.

      Clarification of Cause of Unsafe Condition
      The cause of the unsafe condition stated in the Discussion section of this AD is a
      known susceptibility of the Phase 3 DUs to RF transmissions inside and outside of the
      airplane. This susceptibility has been verified to exist in a range of RF spectrum (mobile
      satellite communications, cell phones, air surveillance and
      weather radar, and other systems), and is not limited to WiFi transmissions.

      Request to Withdraw the NPRM
      (78 FR 58487, September 24, 2013)

      [Virgin Australia] VOZ stated that during testing of the WiFi inflight entertainment system on the
      VOZ Model 737NG fleet, it noted that the DU blanking occurred only when the WiFi
      radiated power source (set-up in the flight deck) was increased to a high level. VOZ also
      stated that under normal operating conditions of the WiFi radiated power, there was no
      blanking of the DU, but interference was present only at a certain frequency. [...]

      Request to Disclose Underlying Data
      in Support of the NPRM (78 FR 58487,September 24, 2013)

      [...]

      The susceptibility of phase 3 DUs to RF transmissions was initially identified
      during a WiFi STC installation by an operator and a WiFi vendor and reported to the
      FAA. As a result of this discovery, we performed a risk assessment for in-service
      airplanes equipped with phase 3 DUs using our established COS process, which
      determined that an AD action was warranted for this issue. In addition, Boeing did an
      independent safety review and also determined that the DU blanking was a safety issue
      using its own risk assessment process.

      I only got half way through the 23 page directive.
      Feel free to give it a full examination.

    • First, I would hope that the avionics themselves were shielded and tested before deployment and use. I mean, we don't want the altimeter interfering with the artificial horizon, do we? (stupid, simple, but real example)

      They are shielded and tested before deployment. But no testing is 100% effective, ever. And EMI is a tricksy thing to test and shield against.

      Second, the whole cockpit and supporting avionics and other fight critical systems are in an enclosed conductive vessel, ie the cockpit and s

    • As I mentioned in another post, PILOTS use tablets now. It's a huge weight saver vs tons of paper maps. Sure they're supposed to turn the WiFi off on those things, but mistakes happen.

  • They didn't pay their protection monies. Besides the Aircraft Mechanics Association Union needs work to do.
    • by Matheus ( 586080 )

      Actually (from above post copying the FAA report)
      " In addition, Boeing did an independent safety review and also determined that the DU blanking was a safety issue using its own risk assessment process."

      Boeing thinks this is a problem too... it's the airlines that don't want to pay for the repair. (AKA it's *their lobbyists that aren't doing their jobs)

    • by Zynder ( 2773551 )
      Hey, you'd bitch if those mechanics were on welfare too! We just can't please everybody, most certainly not those with your mindset.
  • by BarbaraHudson ( 3785311 ) <barbara.jane.hud ... minus physicist> on Wednesday October 01, 2014 @03:15PM (#48041021) Journal

    some airlines are balking, since the problem has never been seen in operation, that the order presents "a high, and unnecessary, financial burden on operators".

    Several years before 9/11, pilots were asking that the cockpits be made more secure by installing a $200 lock on the pilot's side of the door giving access to the cockpit. Airlines complained that it would be too expensive. So, thanks to the airlines being too cheap to do something that made sense, more than 3,000 people died, and we now have the TSA going where no man has gone before.

    • Several years before 9/11, pilots were asking that the cockpits be made more secure by installing a $200 lock on the pilot's side of the door giving access to the cockpit. Airlines complained that it would be too expensive.

      Cite?

      • The FAA requirement for a lock on the door [faa.gov] was only issued after 9/11

        On October 9, 2001, the FAA published the first of a series of Special Federal Aviation Regulations (SFARs) to expedite the modification of cockpit doors in the U.S. fleet. This Phase I fix included installation of steel bars and locking devices.

        No mandatory door locks before 9/11.

        • The FAA requirement for a lock on the door [faa.gov] was only issued after 9/11

          On October 9, 2001, the FAA published the first of a series of Special Federal Aviation Regulations (SFARs) to expedite the modification of cockpit doors in the U.S. fleet. This Phase I fix included installation of steel bars and locking devices.

          No mandatory door locks before 9/11.

          Yes, but the claim was that prior to 9/11 pilots were asking that locks be installed and that airlines refused the expense. I was asking for a citation supporting those claims -- that pilots asked and airlines refused.

          • Indeed I'd be interested in this cite too, since prior to 9/11 not only did I not hear of anyone asking for locked doors, but the opposite where pilots actually invited (typically younger) passengers into the cockpit for a look around.

            Gone are the days.

    • by Solandri ( 704621 ) on Wednesday October 01, 2014 @11:28PM (#48044231)

      Several years before 9/11, pilots were asking that the cockpits be made more secure by installing a $200 lock on the pilot's side of the door giving access to the cockpit.

      Do you have a reference for that? I find it hard to believe because when the FAA implemented the sterile cockpit rule [wikipedia.org] after recurring accidents where crew distraction was a contributing cause, the pilot's union fought it tooth and nail. You're now saying the pilots suddenly want to be isolated from the cabin?

      Also, the predominant cost of adding equipment to an aircraft isn't the purchase price. It's the fuel burn cost. An airliner flying 1750 miles burns about 5 cents worth of fuel for every additional pound it carries [fivethirtyeight.com]. If that beefier lock weighed 1 pound, at 3 flights a day, 330 operational days per year, and 20 years in service, the fuel cost to carry that lock is $990.

      If you factor in the cost of a (say) 20 pound $1000 steel-reinforced door to go along with the lock (after all what good is a $200 lock if the door has 35 cent hinges), you're now talking about ~$22,000 in additional fuel per aircraft. This is the reason why aircraft manufacturers and airlines are willing to spend thousands of dollars extra on materials which shave just a few pounds from an aircraft's weight.

  • by lsommerer ( 89441 ) <lsommerer@sewardweb.com> on Wednesday October 01, 2014 @03:23PM (#48041119)

    The LED lightbulbs in my house cause interference with my iPhone. It only happens when the phone is too close to the bulbs (less than 2 feet as I recall). I know this isn't really surprising. The thing that struck me as odd was that the interference pattern showed up on photos as well as on the screen. Great Value bulbs caused more interference than G.E. bulbs.

    • by Zynder ( 2773551 )
      Curiously, do you own any of the Cree units that Home Depot (and others) sell? And if so where would you rate them compared to the two you mentioned? I only buy Cree bulbs since I've had a good bit of luck with their flashlights.
      • I'm very new to LED bulbs and Great Value (Wal*mart's store brand) and G.E. are the only ones I've tried so far. I haven't had them long enough to have an opinion on them. I really selected those brands because I don't have good luck with bulbs lasting as long as they say they should. I wanted something that I would have a reasonable chance of being able to get replaced under warrantee.

        I purchased bulbs with a 3, 5 and 10 year warranty. I'll report back in 10 years.

        • by Zynder ( 2773551 )
          hehe, I'll await your study! I have 2 of the GV bulbs. I think they were the first 2 I purchased. I hate that ugly 2700K color though. The Cree's are ~10/ea at Home Despot and you can get them in 5000K for that crisp blue-white color. I haven't noticed an RFI but then again, I haven't been looking for any. They use pretty cheap driver boards though so it doesn't surprise me at all. I've had the driver boards in CFLs do the same thing your LEDs are doing.
    • by Anonymous Coward
      The iPhone should not be held next to LED lightbulbs.
    • It's the switch-mode regulator inside them that provides the constant current which is radiating the RF. This is not unique to LEDs, and probably also not universal across LEDs. Instead it would depend on the design of the individual regulator, chosen switching frequency, and shielding. I have a bench supply which interferes with AM radio when I turn it on and the radio is sitting too close to it. "DC" hasn't really been nice clean "DC" for a long time.

  • by Anonymous Coward

    Dear Airline,

    Please fix your cockpit system.

    We, the passengers, LOVE our WiFi gadgets so much that even our kids have WiFi enabled Fisher Price tablets. With the Internet of Things, practically everything has WiFi in it: cameras, phones, tablets, laptops, kids toys, kid tracking devices, etc. And if you think that every single one of these are turned off during the flight, you are fooling yourselves.

    Just because there have been no public reports that the system has been interfered with, doesn't mean that

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