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Transportation Power Technology

A Garbage Truck That Would Make Elon Musk Proud 174

curtwoodward writes: Ian Wright knows how to build high-performance electric cars: he was a co-founder at Tesla Motors and built the X1, a street-legal all-electric car that can go from zero to 60 in 2.9 seconds. But he only cares about trucks now — in fact, boring old garbage trucks and delivery trucks are his favorite. Why? To disrupt the auto industry with electrification, EV makers should target the biggest gas (and diesel) guzzlers. His new powertrain is very high tech, combining advanced electric motors with an onboard turbine that acts as a generator when batteries run low.
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A Garbage Truck That Would Make Elon Musk Proud

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  • General Moters (Score:4, Interesting)

    by Frosty Piss ( 770223 ) * on Friday October 03, 2014 @06:41PM (#48059483)

    There where plenty of electric vehicles prior to General Moters buying all the street-car companies and replacing the cars with diesel buses [slashdot.org].

    • It's NIH (not invented here, not the national institute of health) and protectionism at its worst. Rail is invented in Europe and the technology is dominated by European companies. Obviously, we should double down on cars.

      Taking this attitude to the extreme yields Detroit. Not suburban Detroit, but inner city Detroit. On the complete opposite side of the spectrum is New York City. I know where I'd rather live in and around.

      Of course, it takes a country much, much longer to go bankrupt, but even at that leve

    • Who is General Moters? :P

  • by WillAffleckUW ( 858324 ) on Friday October 03, 2014 @06:42PM (#48059493) Homepage Journal

    They make trucks, they're near Seattle, and there are some UW engineering projects in doing stuff like that there.

    They already have a number of hybrid trucks, and I know that fuel cell powerplants scale well in truck form.

  • The two major factors for electric usefulness are the distance you can go on a charge, and the time it takes to recharge.

    You could cut out the middleman on this vehicle's charging turbine by removing the electrical system altogether and running it on gas, or diesel or propane.

    I'm a Leaf owner (and soon to be a Fusion Energi owner), but the duration driving necessary by a fleet of garbage trucks isn't there unless you have a bunch of "tender" vehicles running them fresh batteries all day long.

    Aside: I believ

    • by NoKaOi ( 1415755 ) on Friday October 03, 2014 @07:07PM (#48059679)

      but the duration driving necessary by a fleet of garbage trucks isn't there unless you have a bunch of "tender" vehicles running them fresh batteries all day long.

      Except garbage trucks don't actually drive that many miles. Time, yes, miles, no. That makes them perfect candidates for electric. As far as the "tender" vehicles, it mentions having an onboard turbine so this is essentially a plug-in hybrid, where the key is efficiency.

    • As the other poster size garbage trucks drive a lot but so far. . They get their high milage over time. A garbage truck wouldn't have to run all day long. In fact it idles most of the day. An electric vehicle doesn't have to idle. A leaf is perfect for round trips to an office job.

    • by Adriax ( 746043 ) on Friday October 03, 2014 @07:24PM (#48059783)

      An electric drive train weighs a fraction of what an axle drive train does for those monsters, and an electric motor is MUCH better for a stop&go traffic pattern due to resting torque differences and regenerative braking.
      Plus the generator can be tuned for a singular operating RPM since the battery bank will be buffering the energy. That right there simplifies the engine and boosts efficiency.

      I'm a fan of the electric + generator hybrid setup. It can take advantage of the existing fuel infrastructure for distance, while giving efficiency gains and allowing designers to use a wider range of engine designs for the generator. I would guess there are a couple engine designs out there that are more efficient/powerful for the mass and/or volume but can't do the variable RPM a 4-12 piston IC does.

      • I can't wait for to be woken at 5 AM when the turbine generator fires up outside my bedroom window ;(

        • I can't wait for to be woken at 5 AM when the turbine generator fires up outside my bedroom window ;(

          The garbage trucks active at wee hours are usually emptying dumpsters. The engine noise is least of your worries compared to the sound of them slamming a half ton steel box up over the truck then down onto the pavement.

          As a former weekly 3:00am victim of this practice at an apartment I used to rent, I think that operating any garbage truck between 11:00pm and 6:00am should be made into a felony.

        • In my personal experience, hybrid garbage trucks are significantly less noisy than normal ones.

          • Yes I would agree. Its just that I used to hang around the test stand in the engine factory for the Australian fleet of FA/18 jets and those things are very loud.

            • They are also huge, with the according airflow. Piston aircraft with comparable performance was actually way louder.

        • I think most of the noise is from other sources anyway... like this [youtube.com]

      • and an electric motor is MUCH better for a stop&go traffic pattern due to resting torque differences and regenerative braking.

        Regenerative braking doesn't do a whole lot when the vast majority of your stop & go driving never gets above 10 mph with only 100 feet or so between stops.
    • You could cut out the middleman on this vehicle's charging turbine by removing the electrical system altogether and running it on gas, or diesel or propane.

      Which one of those supports regenerative braking? I would think regenerative braking would be the single biggest win on a garbage truck. And you only need a small battery to do it on a hybrid.

    • Aside: I believe all curbside trash pickup is a conspiracy to generate HOA fines.

      I have a fix for that - don't live in an HOA zone. HOA's *suck*, and the only thing keeping them around are people willing to live under their rule.

  • Low hanging fruit (Score:5, Insightful)

    by NoNonAlphaCharsHere ( 2201864 ) on Friday October 03, 2014 @06:47PM (#48059529)
    SCHOOL BUSES. Usually low-speed, frequent starts & stops, usually only out for 2-3 hours at a time. Time to recharge between morning and afternoon routes. Current diesel models get terrible mileage. Perfect for teslafication.
    • by crow ( 16139 )

      FIRE TRUCKS: They rarely have to travel more than a few miles at a time, with plenty of time to recharge. And they're all ridiculously expensive already, so the added cost of batteries is insignificant.

      • Sure, but then there's question of miles driven per day. I think there's a lot more bang-for-buck in school buses.

        What starts with "F" and ends with "U-C-K"? Fire truck.
      • by Hartree ( 191324 ) on Friday October 03, 2014 @07:03PM (#48059655)

        Fire trucks have to use their engines for extended periods to run the on board pumps during major fires.

        Bad enough having to find a hydrant. Imagine having to find an electrical outlet with sufficient current capacity to keep electric pumps going after the batteries are down.

        • by MrChips ( 29877 )
          Aren't the majority of fire truck rolls false alarms? Could those be all electric while an on-board engine/generator burns diesel for the actual fires?
          • Around where I live, most dispatches are for EMS calls. Ambulance + fire truck is the usual drill.
          • by Hartree ( 191324 )

            Sure. Or, just make it a hybrid drive with charging from the grid and have the best of both worlds.

            Fire trucks are a small enough part of the vehicles out there to be less of a worry for efficiency. Reliability is a big thing for emergency vehicles.

            There are a lot of garbage trucks and other utility type trucks out there that do short range stop and start runs that would probably make a lot bigger difference.

      • Until they have to head to the next county for a forest fire and then run their pumps all day.
    • Sort of. Quick Googling suggests that 1:3 miles school buses drive are to events - taking kids on field trips, taking football teams cross-town to games, etc.

      You'd need one set of buses to do the morning pickups and afternoon drop-offs, and another set of buses to take kids cross-town on a Friday night for a football game or to the next town over for the band regional.

      OTOH, charging the Google Buses that don't pay the drivers mid-day (split shifts: LOL) would be dandy.

      • Cross-Town? how about cross-state? significant rural school districts use buses constantly. 4-hour commutes are common for all sorts of activities: to school from home and back, sports, field trips, etc. it's 6 hours (in a school bus) one-way to the State Capitol.
      • by sjames ( 1099 )

        Or convert a portion of the buses and optionally, make the long haul buses plug in hybrids rather than just electric.

      • Yeah, you are right.
        It is completely impossible to electrify a set of busses for ordinary school transports and keep some busses as diesels for long distance over land hauling.
        Reminds me about the pictures of the Katrina Hurricane, a parking lot full with minimum 100 school busses, under water ... and people _walking_ with luggage on their back on a highway out of the city.
        It was completely _impossible_ to use those busses to evacuate the population ... (* face palm *) Well, the "fleeing" people on foot whe

        • Reminds me about the pictures of the Katrina Hurricane, a parking lot full with minimum 100 school busses, under water ... and people _walking_ with luggage on their back on a highway out of the city.
          It was completely _impossible_ to use those busses to evacuate the population ... (* face palm *)

          Well, yeah, it was. A motor vehicle that's been submerged isn't going to run, at least not until it's been repaired.

          • Yeah, and that mindset is the reason so many people died.

            The busses would have been supposed to evacuate the city before they got submerged!

            The busses had no place on the parking lot at the first place! Either national guard or fire fighters or the army themselves should have confiscated them and rescue people! If the 'city' has not the 'guts' to order the drivers or ask for volunteers!

            And for your interest, no I did not forget the closing html tag ... seeing a city and its people drowning while everyone wh

    • Schools are too poor to pay for a whole fleet of brand new buses and the charging infrastructure around it. And since the largest and majority of school systems are publicly funded, there's too much oil money floating around to allow this to happen anyway. It might work for private schools, but they're also operating on thin margins and there's oil money there too.

      Not to mention it'd be a PR disaster waiting to happen. One school bus fire involving the batteries, and you'll bet there's big oil ready to scre

      • by Jeremi ( 14640 )

        Schools are too poor to pay for a whole fleet of brand new buses and the charging infrastructure around it.

        If the batteries reduced the buses' operating costs to the point where the upgrades/purchases would pay for themselves in a few years (and that's a big if!), it would not be difficult to arrange financing for the buses. The schools wouldn't have to pay anything extra, and the schools and the lenders would split the savings, profiting both parties.

    • SCHOOL BUSES. Usually low-speed, frequent starts & stops, usually only out for 2-3 hours at a time.

      Inner city school buses, sure. I live in the country. Even out here, though, a hybrid system might make sense. Relatively little battery coupled with a KERS-style system to permit absorbing significant power while regeneratively braking, and a plug-in mode to permit clean operation while traveling through the residential sections or while actually at the school, and to perform acceleration operations in general so that the dirty diesel doesn't have to. Since they're automatics these days, you can hybridize

      • Fun fact, last time hybrid buses came up because of Seattle's disappointing results with them, primarily due to new EPA requirements wrecking the efficiency of the diesel engines), I figured out that the standard bus has about the same horsepower as a Tesla Model S. The primary reason for using a diesel in school buses and such is for torque, reliability, and fuel economy.

        So 1, maybe 2 Model S batteries would be able to provide all the current a school bus needs.

        • I figured out that the standard bus has about the same horsepower as a Tesla Model S. The primary reason for using a diesel in school buses and such is for torque, reliability, and fuel economy.

          The bus taking off from a stop all the time is like a Tesla making a 0-60 run from every light.

    • by mirix ( 1649853 )

      Just changing to direct injection diesels with better gearboxes would be a large improvement, yet it doesn't happen. Schools are broke. The school buses around here are as old as me.

  • by 140Mandak262Jamuna ( 970587 ) on Friday October 03, 2014 @07:00PM (#48059627) Journal
    The diesel-electric locomotive took over from the steam locomotives at incredible rate of adoption. Many steam locomotives pf Baldwin Loco Works, Philadelphia, made just one run from assembly line to scrap yard. It was that fast, technology changed before the order pipeline was flushed. In just 10 years, between 1950 and 1960. But even very large earth movers, even those that needed lots of electric power on board, stubbornly stayed with diesel instead of diesel-electric.

    This conversion of diesel trucks to diesel-electric or gas-turbine-electric trucks is long over due. In the case of steam locomotives, the efficiency went from 6% for steam to 15% diesel-electric. But coal was much cheaper than diesel. Here the efficiency boost is probably from 20% to 30%. Going from expensive fuel to slightly cheaper fuel. It might not beat the speed at which steam was made obsolete. But it could come close.

    • Currently there are hybrid diesel/electrical double decker buses on trial in Hong Kong [www.kmb.hk]. Lots of stop and go traffic of course, which is what the trial routes have been selected for as there the most savings can be made. No more idling engines for starters!

      How these would work for long-distance travel like trucks tend to do, I don't know. Savings will be far less there.

    • The ability to accurately control an electric motor is probably a big reason why this took so long. Electric trains from that era have really crude systems for selecting a speed: the motor had several windings which you could switch on or off, or place them in series or parallel. Then there were resistor banks for intermediate settings. So instead of a smooth "analogue" throttle, you had maybe 10 speed/power settings to choose from. This sort of works for a train: there's enough inertia that you can switch

    • In the case of steam locomotives, the efficiency went from 6% for steam to 15% diesel-electric.

      You'd have had even better efficiency with direct diesel... if a drivetrain could be developed that would handle it. That's the only reason why diesel locomotives use an electric powertrain. You can't meaningfully store all that power in the locomotive, especially since braking is spread out across the train. The only way to meaningfully make long-haul trains hybrid is to power each car like a subway train. We could retrofit existing cars by replacing the bogeys, but it's a fairly massive undertaking. Havin

      • You are right in saying the electric part actually reduces efficiency, the only reason to have it is to eliminate the gear box/transmission. But once the technology is in why did it take 60 years to scale the system down to handle trucks? While the automotive engineers spent all that time designing gear boxes to couple the diesel to the 18 wheel truck's wheel, why did not think of going electric? The greatest advantage would be in removing the low end torque requirement. Diesels have better low end torque t
        • by amorsen ( 7485 )

          Why would you switch trucks to a less efficient system? Would you really put a 200kW+ electric motor in just to get rid of first gear?

  • by Blaskowicz ( 634489 ) on Friday October 03, 2014 @07:01PM (#48059635)

    I believe electrics and hybrids are overrated most of the time : huge costs and environmentally friendly don't mix that well in my mind.
    Garbage trucks are a nice low hanging fruit and are universally needed. Whatever place they're to be found before/after their work day so to speak is where you can do electrical charging and maintenance (and maybe the same for other municipal vehicles)

    If electric somewhat hybrid garbage trucks make sense, they'd be welcome everywhere, even/especially in African and Asian countries.

  • by bugs2squash ( 1132591 ) on Friday October 03, 2014 @07:01PM (#48059641)
    A Mr. Fusion, system would have been a better fit for the Garbage collection sector.
  • by nukenerd ( 172703 ) on Friday October 03, 2014 @07:05PM (#48059667)
    The UK at one time (certainly around the 1950s-60s) had the world's highest number of electric vehicles on the road - tens of thousands of them I believe.

    They were milk delivery trucks (called "Milk Floats") which typically delivered milk around town in glass bottles to people's doorsteps at around 5-6 am every day. That was before most people had fridges but wanted fresh milk every morning. They ran on batteries and had a top speed of about 8mph.

    It was ideal, like it would also be ideal for rubbish (US garbage) collection. Electric drives are good for the constant start-stop driving with long-ish pauses in between. Also the early morning milk floats did not wake people up as a IC-engined truck would have done.

    Fridges and car ownership brought an end to most doorstep milk deliveries, but there are still some around [milkfloats.org.uk].
    • I remember milk coming this way in my childhood. It was great. We had a little milk bottle holder in which we would put the empties and set the indicator to say how many pints we wanted that morning. It was quiet, clean and environmentally friendly (the bottles were washed and reused many times before being recycled, in addition to the lack of pollution from the milk floats). But British retailing is a vicious business and tesco et al were just too fierce for up the dairy companies

  • by ModernGeek ( 601932 ) on Friday October 03, 2014 @07:06PM (#48059677)

    The only purpose for putting Elon Musk's name in this is to grab the attention of the reader by dropping a popular name, I'm sure that he isn't proud of this truck; the article doesn't even mention his name. I'm sure that the "editor" that put this up didn't even realize they weren't talking about Elon Musk, they just skimmed through, saw "Tesla Co-Founder" and assumed said article was about Musk... I want to even say that the two aren't even on good terms anymore for some reason, something the "editors" should have looked into.. I'm with Steve Jobs on this one, Bloggers are not Journalists.

  • The short haul is a lot easier to do with batteries.

    I like the idea of catenary wires or some other way for a truck on a freeway to get electric power from the road itself.

    Use battery or a hybrid system to get from the customer pick up to the nearest interstate and them hook up to the electric for the long drive, and let the truck drive itself. Have that lane separate from the manual driving lanes.

    An alarm sounds when it's time for the driver to take back over (or stops the truck in a safe place if the driv

    • by PPH ( 736903 )

      They call these freight trains. In some countries, trucks are taken from town to town on flatbed rail cars.

      • by Hartree ( 191324 )

        I'm quite familiar with intermodal transport. It becomes useful on longer runs. But, being able to just hook in to a powered feed is a lot more flexible.

        For intermod, you have to have a truck and driver on either end of the rail link, plus the time to assemble the train, etc. It's quite efficient in a lot of ways, but unwieldy for mid range loads.

  • Good video on this (Score:4, Informative)

    by Tailhook ( 98486 ) on Friday October 03, 2014 @07:51PM (#48059991)

    Capstone Turbine Corporation makes the LNG burning turbine for this application. Here [youtube.com] is a good video about it, showing the vehicle in operation and explaining the trade-offs; basically high initial capital costs with good long term savings in fuel and maintenance. Regenerative braking is a big win both in fuel savings and maintenance for garbage trucks which can perform more than 1000 hard stops per day.

    Technical details on the turbine include; 200 lbs, 250 hp, 40,000h service life between overhauls (13+ years @ 8h / day.) The turbine has air bearings to eliminate wear, which implies a gas generator/power section arrangement to drive the generator, I believe.

    • by dj245 ( 732906 )

      Technical details on the turbine include; 200 lbs, 250 hp, 40,000h service life between overhauls (13+ years @ 8h / day.) The turbine has air bearings to eliminate wear, which implies a gas generator/power section arrangement to drive the generator, I believe.

      A gas turbine is composed of two sections- a compressor and a power turbine. Probably they are using some compressor bleed air for the bearings (which is expensive, effeciency-wise). It still doesn't make sense to me though. Diesels in that size are much more efficient, more tolerant of abuse, more tolerant of contaminated fuels, and a lot cheaper to maintain. The only reason to use a gas turbine is when weight REALLY matters. We're talking about a garbage truck here. 100-200 more pounds for a diesel

      • Diesels in that size are much more efficient, more tolerant of abuse, more tolerant of contaminated fuels, and a lot cheaper to maintain.

        Citation? In the video it mentions that a diesel replacement for the power of the turbine would be 2000 pounds, not 200. Not exactly the same size. He also specifies that the turbine requires less maintenance. The turbine(which shouldn't be running all day) is rated at 40k hours(4.5 years continual operation), doesn't use oil lubrication or have a cooling system to worry about. Service parts are filters - fuel and air.

        Looking up diesel garbage truck information [lelubricants.com] - I found a study where they had a servic

        • In the video it mentions that a diesel replacement for the power of the turbine would be 2000 pounds, not 200

          Well, if he really said that, he's a dirty liar. You can trivially get 250HP from a 7.3 powerstroke, which weighs about 1100lb wet.

          Looking up diesel garbage truck information - I found a study where they had a service interval of 225 hours, probably about every 3-4 weeks. The study mentions going with special motor oil containing stuff that enabled them to 'extend oil change intervals by six times'. So I think that figuring on an oil change between 1-3 months is reasonable. That adds up.

          Sigh. No. You are applying statistics without understanding. The most common system to fail on a garbage truck isn't going to be the engine. The engine isnot receiving service every 3-4 weeks. A truck that unreliable would be sold for scrap. The most common point of failure is the hydraulic system. Diesel engines regularly run for literally hundreds of thousands of miles without

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