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The Military Government United States

America's F-35s Can't Fly 22% of the Time, Repair Facilities Six Years Behind Schedule (indiatimes.com) 304

"[N]early 200 F-35s might permanently remain unready for combat because the Pentagon would rather buy new aircraft than upgrade the ones the American people have already paid for," according to one defense news site. And now Bloomberg reports: The Pentagon is accelerating production of Lockheed Martin Corp.'s F-35 jet even though the planes already delivered are facing "significantly longer repair times" than planned because maintenance facilities are six years behind schedule, according to a draft audit. The time to repair a part has averaged 172 days -- "twice the program's objective" -- the Government Accountability Office, Congress's watchdog agency, found. The shortages are "degrading readiness" because the fighter jets "were unable to fly about 22 percent of the time" from January through August for lack of needed parts.

The Pentagon has said soaring costs to develop and produce the F-35, the costliest U.S. weapons system, have been brought under control, with the price tag now projected at $406.5 billion. But the GAO report raises new doubts about the official estimate that maintaining and operating them will cost an additional $1.12 trillion over their 60-year lifetime.

Slashdot reader schwit1 writes, "This is akin to buying an exotic car you can barely afford, without also budgeting for insurance, repairs, and tuneups."
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America's F-35s Can't Fly 22% of the Time, Repair Facilities Six Years Behind Schedule

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  • by Lisandro ( 799651 ) on Sunday October 29, 2017 @08:40AM (#55452685)

    At this rate the US could just pour money into buying perfectly capable, top-of-the-line fighters and write them off as losses in the F-35 program.

    • Re: (Score:2, Interesting)

      by Anonymous Coward

      IIRC the tooling to build new parts went "missing" some time ago (probably stolen, I would guess), and would be extremely costly to replace (possibly on the order of developing a new fighter). So not only can they not build F-22's, their ability to repair and maintain the ones they currently have is limited. Worse yet, they cut the budget significantly so they have considerably fewer than they had originally planned.

      I have not heard anything to this effect, but it wouldn't surprise me if one of the reason

      • Re: (Score:2, Interesting)

        by Anonymous Coward

        IIRC the tooling to build new parts went "missing" some time ago (probably stolen, I would guess), and would be extremely costly to replace (possibly on the order of developing a new fighter). So not only can they not build F-22's, their ability to repair and maintain the ones they currently have is limited. Worse yet, they cut the budget significantly so they have considerably fewer than they had originally planned.

        I have not heard anything to this effect, but it wouldn't surprise me if one of the reasons we're stuck with the F-35 is that the F-22's would be so very hard to replace, and there just aren't that many of them.

        He wasn't talking about the F22, he was talking about something like the Rafael or even lower profile Grippen, which have as much lower IR profile and would likely shoot down an F35 and possibly even F22 before they even realised there was contact.

        • He wasn't talking about the F22

          Yeah. The fact that it says "Is the P-51 production line still up?" in the subject is a dead giveaway.

    • Well, sure, they could also just buy a bunch of magic ponies on no-bid contracts if they really wanted.

      What you seem to miss is that you're being a weird sort of sheep and just repeating anything negative that sounds vaguely cromulent.

      This is one of the stupidest stories on this topic in awhile; production and maintenance happen in different places and are done by different people; why would being behind schedule building the maintenance facilities mean delaying production? That would only increase the cost

      • By the way, "top of the line" fighters would be the F-22, which is way more expensive than the F-35.

        Um, no. The F-35 program cost is estimated to be at least 7x the F-22, and it has already blown way over its initial budget. Per shipped aircraft the F-22 is cheaper.

        Now, the F-22 is quite expensive to fly (about 2x the hourly cost of a F-35) but that mean very little if the alternative cannot take off or does it in a crippled capacity.

  • by HangingChad ( 677530 ) on Sunday October 29, 2017 @08:43AM (#55452689) Homepage

    Slashdot reader schwit1 writes, "This is akin to buying an exotic car you can barely afford, without also budgeting for insurance, repairs, and tuneups."

    Actually it's like buying a new exotic car every three months so you don't have to do schedule maintenance on any of the others.

    • Actually it's more like buying expensive exotic cars to keep your local dealer from going bankrupt... and paying for them with everyone else's money ... so you can be re-elected dogcatcher.

      • you're omitting the part where you commit to use the exotic car for everything, including getting a packet of sigarettes. Which means with its cost per driven mile(which includes maintenance) it becomes a very expensive way to get a packet of sigarettes.

    • Maybe it is time to start using 3D printing? I know it is not easy, we have bombs made to order, why not parts made to order?
    • by Mitreya ( 579078 )

      Slashdot reader schwit1 writes, "This is akin to buying an exotic car you can barely afford, without also budgeting for insurance, repairs, and tuneups."

      Actually it's like buying a new exotic car every three months so you don't have to do schedule maintenance on any of the others.

      ...at taxpayer expense, to keep your budget going and to continue requesting budget increases every year

      Sorry, I ran out of analogies, but this if they were spending their own money (e.g., I hear Steve Jobs did something like that), that'd be ok.

    • Slashdot reader schwit1 writes, "This is akin to buying an exotic car you can barely afford, without also budgeting for insurance, repairs, and tuneups."

      Actually it's like buying a new exotic car every three months so you don't have to do schedule maintenance on any of the others.

      (because you can afford it) ;)

      Why are there people in the world that still don't know the US military really does have a big budget, they're not just talking themselves up?

  • by Junta ( 36770 ) on Sunday October 29, 2017 @08:50AM (#55452711)

    I couldn't possibly relate to paying for uber expensive fighter jets that I couldn't budget repairs for..

    Thanks for the far more relatable scenario of buying exotic cars I can't budget repairs for...

    • by Ichijo ( 607641 ) on Sunday October 29, 2017 @11:03AM (#55453157) Journal

      Not budgeting for maintenance is how this country can "afford" nice things. It's a Ponzi scheme [strongtowns.org]..

      Then instead of repairing old bridges, we build new ones right next to the old ones and let the old ones crumble. Or we raid other budgets, or we raise massive infrastructure bonds, or we simply build new neighborhoods for the rich and let the poor live with potholes, broken sidewalks, and the occasional water main break. Because keeping the poor segregated from the wealthy is the American Way! (Try to build apartments in a middle- or upper-class neighborhood and you'll quickly see what I mean.)

      • What if they did budget for maintenance, they just didn't explain their maintenance schedule to the public? What then?! lol durrrrrrr

    • I couldn't possibly relate to paying for uber expensive fighter jets that I couldn't budget repairs for..

      Thanks for the far more relatable scenario of buying exotic cars I can't budget repairs for...

      I recently bought the Library of Congress. It was extremely expensive and now I find I don't have any extra money to repair and/or update it.

      Happy now?

  • It seems like a good idea not to upgrade/fix planes if they are going to be replaced, as long as the planes that need repairs can be fixed on short notice if needed and that a minimum number of planes are always kept available.

  • by Sniper98G ( 1078397 ) on Sunday October 29, 2017 @08:57AM (#55452737)

    Anyone remember when they were selling the F-35 as a better alternative to the F-22? Saying that it wouldn't be so costly and bogged down in final development with persistent issues.

    • It's supposed to cost half as much in the end. It only has one engine and it's much simpler at that. It has a lot less parts than an F-22.

      Problem is the airplane design isn't actually finished get. The whole idea about concurrency (i.e. starting production before the airplane design was finished) was the problem. The DoD got like a hundred planes at least which can't be upgraded to a combat ready version without tremendous upgrade costs.

      • You can talk about it not being finished yet, but other people are talking about how it is in active deployment by multiple countries and flying important missions in Korea.

        It makes no sense to talk about the costs of a production strategy without comparing the costs of the alternative, which you don't have. It may be that they saved more (because of scale) by starting the production line at a higher rate than they would have saved by starting slower. This plane has different modularity requirements than mo

    • No, I do remember them saying that the F-22 was going to be the super-awesome one that was really expensive and they'd only make a few, and that the F-35 would be the one that had all the fancy stealth combined with maximum mission flexibility for general use and would be manufactured in large numbers.

      The role of the F-22 is actually to be an escort for F-35s, with the F-35s providing the mission flexibility and the F-22 suppressing SAMs.

  • by Exsam ( 768226 ) on Sunday October 29, 2017 @08:59AM (#55452741)
    Most of the money is being funneled into the Stargate program to build more F-304s.
  • Slashdot reader schwit1 writes, "This is akin to buying an exotic car that doesn't work, that you can barely afford, without also budgeting for insurance, repairs, and tuneups."

    There, fixed that for you.

  • by 0100010001010011 ( 652467 ) on Sunday October 29, 2017 @09:16AM (#55452791)

    Er, "IEEE 1394 and Power ISA v.2.03".

    Working in automotive I understand how "vintage" tech makes it into "current" production: Timelines, budgets, work with what is known to work. That said, it is entertaining to read press releases from last decade surrounding what is going into the F35.

    The 'high speed data bus' is IEEE 1394b [militaryaerospace.com]. It's running on Freescale/NXP/Qualcomm PowerPC embedded processors designed off of the PowerPC G4 (in triplicate) built by the GreenHills compiler [ghs.com]. I haven't found any info on it but I'd hate to see what version of Matlab/Simulink they're stuck with as well. Likely 6.5 or R13.

    The problem with that was it was pitched as a "COTS" system to save cost. None of those products are "commercial off the shelf" solutions anymore. The hayday of the G4 in mass quantities is gone. I wonder how much money Freescale is guaranteed to keep fab lines up and running for a chip designed in the 90s. I also want to know how the NXP acquisition went through.

    End of the day the feds would have probably been better off just making their own CPU and fab lines.

    • by hey! ( 33014 )

      The requirements for something like this is different from connecting your laptop to peripherals.

      Firewire is a peer to peer bus that supports data transfer via DMA, minimizing interrupts. Since response time consistency isn't a big deal for your laptop, and it has CPU bandwidth sitting unused most of the time, something like USB 3 is just as good if not better.

  • Oh please (Score:5, Insightful)

    by sunking2 ( 521698 ) on Sunday October 29, 2017 @09:21AM (#55452803)
    The total plane contract is signed. They are going to be built. Bringing the cost of each plane down is dependent on production increasing. You want to slow that down and increase line costs so you can spend money on upgrades for planes that could be replaced by new planes coming off the production line? Look, I'm not saying the program isn't a mess at every level of the contractor. As a subcontractor for not only this but just about every major defense/NASA contractor I see it every day and its infuriating. But this is just a FUD hit piece.
    • The total plane contract is signed. They are going to be built. Bringing the cost of each plane down is dependent on production increasing.

      Shouldn't they also work on making the planes effective? This was a dubious one size fits all plane that turns out to be the fighter version of the Honda Ridgeline. Sucks as a truck, as a SUV.

      If you want the best of anything, it has to be purpose built. The F-35 is often compared to the A-10. The A-10 is the very definition of purpose built, and old Brrrrrrrt! has become a legend in the process. The F-35 is a plane designed by a committee, and it shows it. I

      Many good planes have had birthing issues. Th

      • by gtall ( 79522 )

        It isn't exactly one size fits all. The Navy has their carrier version, the Marines has theirs (it goes up and down as well as forward), and the Air Force has their version (probably more than one). If the Army was allowed planes of this calibre, they'd have their own version for their "special" circumstances.

        The amt of time necessary to design, build prototypes, and test is so long now that it is guaranteed to be using out of date technology, which again increases costs because the older tech is no longer

        • And they can damn well shrink their ego-inflated pilot corps.

          First, whether the person is in a chair at 30,000 feet and going 0.9 mach, or in a chair on the ground going nowhere fast, if they are flying a plane then they are a pilot.

          Second, I don't care how fancy of a communications infrastructure you have, the speed of light will dictate the response time of the pilot. If you want rapid response between neurons firing and weapons firing then you need the pilot inside the air frame. I want pilots in the air and I'm not going to blame the USAF for wanting them too.

          U

    • Re:Oh please (Score:4, Insightful)

      by hey! ( 33014 ) on Sunday October 29, 2017 @11:03AM (#55453161) Homepage Journal

      It depends on whether you goal is to have a certain number plains, or whether you want to be able to use them.

      If having the plane in inventory is the only thing you care about, then you're right: the quickest and cheapest route is to concentrate on production rather than maintenance. If your goal is to have planes ready to use, your production rate cannot outstrip your repair capabilities, because something as complex as a modern fighter aircraft is constantly breaking down.

      • Well, I"m not sure that they aren't doing both. For instance I'm uncertain of what a quote like this means: "The time to repair a part has averaged 172 days -- "twice the program's objective" -- the Government Accountability Office, Congress's watchdog agency, found."

        Twice the program's objective... for now or for long term operations? It's a bit like Trump taking credit for cutting the unit cost of F-35s when all the contractor did was update their numbers to the latest ones which take into account the

        • by hey! ( 33014 )

          Basically if you need a part of a plane that plane is grounded for half a year. If that's only *twice* the "program's objective" I have to believe they mean "the program's objective for this point in time."

    • You want to slow that down and increase line costs so you can spend money on upgrades for planes that could be replaced by new planes coming off the production line?

      Yes. The solution to buying 100 lemons that you only realised were lemons after the first 20 were delivered is not to try and get all 100 lemons as quickly as possible, but to stop and attempt to find out what needs to be done so you get at least the 80 oranges you originally wanted.

      Contract management and production 101, if something is not as expected stop and think.

  • by DeplorableCodeMonkey ( 4828467 ) on Sunday October 29, 2017 @09:25AM (#55452811)

    The public wonders why we could get stuff done so effectively in the past. I can tell you why: the government didn't have the level of red tape it has today in the name of "accountability." Your "accountability" was "do the damn job effectively or go to the private sector." I have much older relatives who used to be in the federal civil service. They hate what they see it has become today. They hate the red tape that lets people shrug off responsibility for thinking and puts a committee of 10 people in charge of a $2M budget that is a rounding error in the agency's budget.

    It is just rampant, out of control legalism at its worst. Laws and regulations choke everything and ensure no one just assumes authority and gets stuff done (because that would Fascist, since wanting the trains to run on time means you are a natural Fascist who doesn't respect dissent and demands submission to arbitrary authority).

    • Speaking of which, i always loved Kelly Johnson's 14 rules he enforced while running Skunk Works: https://www.lockheedmartin.com... [lockheedmartin.com]

    • by gtall ( 79522 )

      Do not underestimate the complexity in modern fighter aircraft. These are not A-10s. And the red tape wasn't the driving force causing delays, it was complicated aircraft, the military always wanting the latest shiny gizmo, the length of time for production which only gave the military more time to consider the new gizmos the industry was offering in the meantime.

    • by petes_PoV ( 912422 ) on Sunday October 29, 2017 @10:42AM (#55453057)

      The public wonders why we could get stuff done so effectively in the past.

      The reason stuff (government stuff) costs what it does is because that is the amount of money available to spend on it.

      The other factor is the extended time periods for development. The longer you spend designing something, the more scope-creep there is. The more opportunity for plans to get changed in the light of technological advancement or the obsolescence of what you were planning to use.

      So with the F35 - the article says it will have a service life of 60 years. I kinda doubt that. I reckon that long before 2077 pretty much every aircraft - starting with military jets - will be pilotless. They will be smaller, cheaper, faster, more agile and will whip this thing's arse in any battle scenario. I doubt these will be used operationally for even half their planned service time.

    • Typical Trumpster. Wants regulations against drugs and abortions and brown people, doesn't want regulations when it affects their ability to make money.
    • by DogDude ( 805747 )
      That's complete and total bullshit. We have fewer rules and regulations than ever, because we have companies that can simply purchase politicians. This problem is solved by corruption, pure and simple.
  • by hyades1 ( 1149581 ) <hyades1@hotmail.com> on Sunday October 29, 2017 @09:39AM (#55452851)

    The same nation that built the SR-71, the A-10 and the F-15 serves up this lemon and tries to pretend it can still build great military aircraft?

    The swamp that needs cleaning is the unholy triumvirate of US weapons manufacturers, government procurers and military brass, all sucking on the US taxpayer like a bunch of bloated leeches.

    The rest of the country is going to hell while these parasites get fat providing garbage like this trailer queen. When I heard an F-35 completed a trans-Atlantic flight, I had to ask if they'd cut it up and sent it as luggage.

    • But it does look great on a GDP point of view.

    • The same nation that built the SR-71, the A-10 and the F-15 serves up this lemon and tries to pretend it can still build great military aircraft?

      It's easy to "prove" something when you cherry pick on the winners as examples.

    • by g01d4 ( 888748 )

      the unholy triumvirate of US weapons manufacturers, government procurers and military brass

      This triumvirate has been around since Eisenhower. I think the issue is that (systems) management has not kept pace with complexity. A symptom is that there's a rush to build/sell hardware before adequate development and testing has been performed. We're also seeing this with GMD [wikipedia.org].

  • Oh America (Score:5, Insightful)

    by Anonymous Coward on Sunday October 29, 2017 @10:13AM (#55452955)

    Oh America, a land where the government thinks a trillion dollars for a fighter jet it can't use much of the time is a good investment, but universal health care like the rest of the developed world has would be considered a waste of money.

  • Plan B (Score:5, Insightful)

    by petes_PoV ( 912422 ) on Sunday October 29, 2017 @10:34AM (#55453033)
    Nearly half a trillion to build and buy. Over a trillion more to keep them flying.

    At what point would it be cheaper to start being nice to all the other nations, so you don't need to spend more on defence than every other country combined?

    • For that money it should be trivial to buy the enemy away.

      • by phayes ( 202222 )

        What a _novel_ idea, because buying your enemy off has worked _so_ well with North Korea...

        • Re:Plan B (Score:4, Interesting)

          by Opportunist ( 166417 ) on Sunday October 29, 2017 @04:52PM (#55454627)

          It worked with East Germany. In the 80s, Franz Josef Strauss (a conservative Bavarian politician that makes the average Republican look like a Pinko Commie) negotiated a billion Marks loan to the communist GDR with the (eventually revealed to be correct) expectation that this would make the GDR fully dependent on western money "like an addict to heroin", in his words.

          Then all that had to be done is say "nope" when they needed more.

          • by phayes ( 202222 )

            You're (self?) delusional. The power that counted was not in East Berlin but in Moscow and any other USSR premier than Gorby would have made that bet a billion mark loss on his way to making 1989 1961 all over again by forcibly closing the iron curtain.

            Chamberlain & Deladier were both as delusional in 1935 as you are now.

            There is no doubt whatsoever in anyone's mind that Putin would have sent in the tanks & THATS who we have to contend with today.

  • I'm guessing that they are just stirring up FUD in the foreign markets in order to generate more interest in their domestic built Su-30.

    Not that I think this is totally a bad idea. Someone needs to teach Lockheed that they didn't in fact lock up the foreign markets for fighters. They may have US markets tied up politically. But others can just wander over to the dealership across the street.

  • Working as designed (Score:4, Interesting)

    by Opportunist ( 166417 ) on Sunday October 29, 2017 @11:06AM (#55453173)

    Let's be honest here. Nobody needs the F35 as a military plane. The F35 is a pork barrel project. We could just have pumped the relevant tax moneys into the states involved without anything in return and it would be just as fine. But harder to justify.

    Look at the F35. Then look at the current military requirements, the theaters the US military is fighting in, the enemies it is fighting, the equipment of the US troops and that of their enemies, the theaters of war they're deployed to and the (stated and real) military goals they pursue. Then tell me with a straight face that this plane makes in ANY way sense.

  • reviving the YF-23 program. That plane was the better machine.

  • Yesterday the Ministry of Defense published a short video https://youtu.be/hcP-6lHn3fQ [youtu.be] where the SU-30 capabilities are demonstrated. I did not even know that a fixed-wing aircraft can perform such a maneuvers.
  • Slashdot reader schwit1 writes, "This is akin to buying an exotic car you can barely afford, without also budgeting for insurance, repairs, and tuneups.

    I just get the Apple Care+ with the iPhone I can just barely afford. Problem Solved.

  • Am I the only one that thinks in 10 years time any fighter aircraft stupid enough to fly over a war zone will be shot done by fully automated drones?

  • there couldn't be a blank check too big for the military industrial complex as far as that guy's concerned.
  • and bolt them back together as half the number of higher-spec twin-engine planes. That would be kinda cool. This whole game has been one of the loveliest examples of 'sunk cost fallacy' as implemented by any entity, within the bounds of my own lifetime.
    • Also, might see if Northrop could bang out a plan for a single-engine miniaturized form of the YF-23. I want to be able to trust our defense contractors to turn out projects on time and under budget, and Lockheed will likely forever be on the shitlist there.
  • The US military has put all of its eggs into one basket. The military needs new planes [dodbuzz.com] and the only available new plane is the F-35. Therefore, there is only one reasonable course of action: deal with it. If the repair facilities are not up to snuff, then spend the money and do what needs to be done. There is no Plan B (or "Plane B" since we are talking about planes here).

    I read both articles.

    The first article makes the case that "concurrency" has been a disaster. "Concurrency" is the idea that the new

  • My opinion is that if the US military were obliged to work with 1/2 the budget they have now overnight, they would actually do better because these pork projects would cease immediately. The savings could be used to fund universal healthcare.

  • I guess that helps understanding how US manages to spend 36% of worldwide military expenditures [wikipedia.org] on its own (Russia, which is supposed to be a threat, spends 4%)
  • We have the US military buying a few dozen, perhaps even a couple hundred, of aircraft that are hobbled with early development troubles because of concurrent testing and production. Let's assume what might be worst case situation of 300 early air frames crippled by being effectively prototypes of the final product.

    A quick look at current plans for the F-35 and I see the USAF has ordered nearly 2000 on it's own. The Navy and Marines combined has ordered more than 500, and likely to order many more in the f

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