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Transportation Technology

Firms Team Up On Hybrid Electric Plane Technology (bbc.com) 111

An anonymous reader shares a report: Airbus, Rolls-Royce and Siemens are to develop hybrid electric engine plane technology as part of a push towards cleaner aviation. The E-Fan X programme will first put an electric engine with three jet engines on a BAe 146 aircraft. The firms want to fly a demonstrator version of the plane by 2020, with a commercial application by 2030. Firms are racing to develop electric engines for planes after pressure from the EU to cut aviation pollution. Each of the partners in the programme will be investing tens of millions of pounds, they said on a press call. The firms are developing hybrid technology because fully electric commercial flights are currently out of reach, a spokeswoman said.
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Firms Team Up On Hybrid Electric Plane Technology

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  • by Dan East ( 318230 ) on Tuesday November 28, 2017 @09:56AM (#55636167) Journal

    It's good to invest in research in this area, but the laws of diminishing returns are pretty harsh with aviation. Having a turbine powered generator to provide power for an electric turboprop is a lot of extra complexity (and components to fail) just to pick up a very small amount of efficiency (IE burning less jet fuel).

    While it is certainly good to have figured out the technology involved in electric engines, it will require a revolutionary new battery technology that has vastly better energy density than what we have now to make this practical.

    Also, I found this part a bit odd:

    The weight of batteries coupled with the weight of equipment to cool electric engines are two limiting factors at present, she said.

    It's really, really cold up at cruising altitudes (-70 F), so it seems odd they need cooling equipment. I guess maybe that's just for take offs?

    • by MightyYar ( 622222 ) on Tuesday November 28, 2017 @10:08AM (#55636223)

      so it seems odd they need cooling equipment.

      You still need a way to transfer the heat from where it is generated to the nice, cold heat sink. As a simple thought experiment, a motor operating in a thermos isn't really going to care much about the outside temperature - you need a way to get the heat from the motor to the air outside the thermos. Obviously you won't purposely insulate the aircraft motor, but the principle is the same.

      Think about the amount of power dissipated... a 2 MW motor - even if 99% efficient - is going to dissipate 20 kW of heat. Think about the heatsink for your ~100W CPU and scale it up by 200x. Not an impossible task but definitely an engineering challenge.

      • Comment removed based on user account deletion
        • I was trying to illustrate with my thermos example of how the difficult part is not the heat sink, but getting the heat to where it can be sunk. 2MW is an enormous amount of power, and it will generate an enormous amount of heat - all localized in the middle of the busy stuff where pipes, fins, and whatnot are all in the way.

      • by mjwx ( 966435 )

        so it seems odd they need cooling equipment.

        Think about the amount of power dissipated... a 2 MW motor - even if 99% efficient - is going to dissipate 20 kW of heat. Think about the heatsink for your ~100W CPU and scale it up by 200x. Not an impossible task but definitely an engineering challenge.

        I have.

        First I thought about why I would use such an inefficient cooling solution as a heatsink and fan. Then I thought why is an electric motor putting out as much heat per watt as CPU?

        The Toyota Prius has a 60KW electric engine as well as a traditional ICE. I've never even heard of one overheating (I'm sure they can, but it's a rarity). I dare say that any overheating issues have been solved. HSF assemblies are terrible for heat dissipation, but they're cheap and reliable with few moving parts or liquids.

        • First I thought about why I would use such an inefficient cooling solution as a heatsink and fan

          Presumably, they wouldn't. Presumably they would use a liquid coolant circulated through the motor and a heat exchanger somewhere else. You still need to sink at least 20kW of power, though, so it doesn't change the size of the required heatsink - it just moves it somewhere.

          Then I thought why is an electric motor putting out as much heat per watt as CPU?

          It isn't. The most efficient motors are in the 99% range. It is realistic to assume a 97+% efficiency. So a 2MW motor has at least 20kW of waste energy to dissipate as heat. This is opposed to a CPU, where nearly 100% of the power is dis

    • Not sure. I am not an airplane doctor. But the thinning air I can imagine would reduce the ability of the air to cool the engine. Additionally ambient heat dissipation would also seem to be insufficient to cool an engine going a bajillion RPM/MPH.
    • There are things it could be useful for-- added takeoff thrust, taxiing, regenerative drag rather than just using flaps, etc. The added takeoff thrust could reduce engine wear significantly, and by extension near-airport pollution.

      Diminishing returns for sure, but a few well selected points could be worthwhile with today's battery technology.

      • by jbengt ( 874751 )

        . . . regenerative drag rather than just using flaps, etc.

        You need to use flaps in order to maintain a high angle of attack that provides sufficient lift at low speeds without stalling. The increased drag is just a side effect that hurts on takeoff and maybe helps a little on descent.

    • by Rei ( 128717 )

      It's an awful lot of different benefits. Your generator always runs in an optimal power band. You can add more, smaller electric motors without sacrificing efficiency - to the contrary, they increase efficiency and can be used to significantly boost lift for takeoff / landing by pushing more air across the wing. The article discusses how quieter operation means that they can fly more, bigger planes into cities, especially at night. Same goes with lower pollution at takeoff/landing (airports tend to be bi

      • A fishing boat goes out with a sizeable chunk of its net weight comprised of diesel, and returns with a sizeable chunk of its net weight comprised of fish. Not an easy challenge either - but it too will eventually happen.

        Planes are in a similar situation, with their landing weight being a fraction of their takeoff weight. Battery-powered planes will need to haul around the takeoff weight the whole time, putting them at a serious disadvantage.

        I think for niche applications like fishing boats and airplanes, the key to sustainability will be in cost-effectively producing a fuel from renewable resources, not from trying to pound a round peg into a square hole. When oil was over $100/barrel, there was a lot of movement in biofue

      • As an asside, I wonder if we could build a smaller, more efficient fishing boat by having rubber fuel tanks at the bottom of the fish holds? As you consume fuel, you gain room to put fish.....

    • electric engines

      (insert Samuel Jackson voice) "Ain't no electric engines, motherfucker!!!"

    • While it is certainly good to have figured out the technology involved in electric engines, it will require a revolutionary new battery technology that has vastly better energy density than what we have now to make this practical.

      Planes are extremely weight-sensitive [wired.com]. If a stewardess accidentally loses a sugar packet in a crevice somewhere, it ends up making the plane burn something like an extra half pound of fuel each year. Batteries suffer a double-whammy because the weight of fuel decreases as you bu

    • by AmiMoJo ( 196126 )

      One of the main uses for hybrid aircraft engines is reducing noise and pollution at airports. Air quality is a real problem in those areas and aircraft use a lot of power getting up to speed and off the ground. Many places charge them for this to prevent them simply externalizing the cost onto people living and working in the area.

    • Once again, Random Internet Dude who spends all his time posting crap on internet forums thinks he knows more than Professional Industry People who spend their lives on actual engineering.
    • by Guspaz ( 556486 )

      I don't know how much of it is the artist's impression, but it looks more like they just want to take a high-bypass turbofan and replace the turbine with an electric motor, rather than a using a more traditional ducted fan or a propeller. They're planning to replace just one of the four engines on a BAe 146 with the electric motor, so it makes sense that they'd want the airflow and thrust to be relatively similar to the other four engines. The engine on those planes is relatively high bypass (5.7:1) so I gu

  • The firms are developing hybrid technology because fully electric commercial flights are currently out of reach.

    And sadly likely to remain so. Two problems. One is that the energy and power density of current battery tech simply isn't there. Batteries are much too heavy currently. The other is that there is no current way to fly a plane at speeds comparable to a jet engine without throwing some material out the back of the aircraft. This means some form of fossil fuel based propulsion for the foreseeable future. While we might be able to get to a propeller driven electric plane for some commercial applications,

    • How important is the impulse from the exhaust on modern passenger jet engines? I was under the impression that the giant fan was responsible for far more thrust. Lazy Googling seems to indicate an 80:20 bypass fan:core thrust ratio.

      • How important is the impulse from the exhaust on modern passenger jet engines? I was under the impression that the giant fan was responsible for far more thrust. Lazy Googling seems to indicate an 80:20 bypass fan:core thrust ratio.

        Doesn't matter. The problem isn't the specific impulse - the problem is energy/power density. The problem is that batteries are too heavy to replace fossil fuels as the store of energy while also still allowing passengers/cargo. The only alternative technology we currently have to jet engines is rockets which work by throwing mass out the back of the craft and rockets aren't efficient at all because they need to carry oxygen. A hybrid system (think locomotives) might enable some efficiency gains but who

        • the problem is energy/power density.

          Ah, I misread your comment. I agree completely. Even if the electric system's available energy density were equivalent to that of expendable fuel, it would still be a tremendous disadvantage to lug around the entire takeoff weight of the aircraft for the duration of the journey. The aircraft would even need to be structurally beefed up to handle the extra landing weight!

      • by Shotgun ( 30919 ) on Tuesday November 28, 2017 @03:45PM (#55638593)

        Conceptually, a jet sucks air, heats it, then blows it out the back. A hair dryer is a jet. . . a crappy, low thrust, and inefficient one, but a jet nonetheless. All a high-bypass system does is suck more air which it doesn't heat quite as much. The bypass is just MORE exhaust. It is still all F=ma, with the bypass air being weighted to more 'm' and the "exhaust" air being weighted to more 'a'.

        • Yes, that is the point I was trying to make. The combustion process will also expel hot matter and create an impulse as the matter is ejected, but I don't think that is a significant source of propulsion in a modern high-bypass airliner engine... most of the thrust is coming from the ducted fan. If this were a rocket, combustion would be responsible for 100% of the thrust :)

  • "The turbine powering the generator will run on jet fuel and provide power for the electric engine."

    Ok, but with the inherent loses in that cycle why not just put the turbine directly on the wing and , err , call it a jet engine?

    Hybrid cars are good in cities compared to ICE engines where's there's lot of stop start and fuel isn't wasted idling. They utterly suck on long journeys at a constant speed which is essentially what aircraft do. I really don't get the point of this unless its just to test the syste

    • They should get an improvement during idling and taxiing, but that's not that large a part of most flights.

      They may be able to do an efficiency-of-scale thing with one generator powering multiple thrust engines. That seems to me the most likely way they could boost efficiency.

      • How about providing extra power for climbing, allowing a smaller engine just for cruising? Should get better fuel efficiency that way. Also electric motors would be great to reduce noise on take-off and landing at urban airports.

        https://tech.slashdot.org/story/17/11/28/148213/firms-team-up-on-hybrid-electric-plane-technology#

    • by Anonymous Coward

      Ok, but with the inherent loses in that cycle why not just put the turbine directly on the wing and , err , call it a jet engine?

      Maybe if you read the article you'd see the reasons are for less noise pollution and greater fuel efficency. You could have the turbine towards the rear of the fuselage of the plane, like the 727 and DC10 and MD11 jets. The turbine you'd use would be optimized for electric generation. You'd avoid the complexity of having the fan attached to the turbine, with needing bypass air

      • by Viol8 ( 599362 )

        "Maybe if you read the article you'd see the reasons are for less noise pollution and greater fuel efficency"

        Except the noise from an engine comes from the 500mph stream of air out the back, not burning of fuel and it won't be more efficient.

        "Next you'll tell me that hybrid electric locomotives don't make sense either."

        There arn't any. There are diesel electrics which are used instead of pure diesel because its mechanically simpler to have 4 or 6 electric motors on the axles with some cables linking them to

        • Diesel electrics are about the low speed torque. Getting a half mile long train started is just a tough problem.

    • The efficiency of any engine (even electric motors) varies with how much power it's producing. Gas turbines [azureedge.net] hit their highest efficiency at highest load. Since as you point out the majority of a plane's time is spent at cruise speed, you want the engines to be tuned for optimum efficiency at cruise speed.

      That's not possible though because the ~15 minute ascent phase of the flight requires more power than cruise. So this forces cruise to operate at a lower than optimum efficiency. In theory an electri
      • Engine out issues. Long term, two generators, two fans, almost no batteries. Runs on one generator at cruise and has takeoff capability on one gen or one fan.

        The whole stinking deal is just added complexity if the hybrid setup isn't operating at significantly better efficiency. 4 engine small planes like this testbed are commercial non-starters.

      • > That's not possible though because the ~15 minute ascent phase of the
        > flight requires more power than cruise. So this forces cruise to operate at a
        > lower than optimum efficiency. In theory an electric motor boost could obviate
        > this need, and allow jet engines to cruise more efficiently. I'm not sure there's
        > much to be gained here though because modern twin-engine airliners are
        > required by regulation to operate (both cruise and ascent) with one engine
        > out. So cruise efficiency is

  • Looking at the initial comments there are a lot of naysayers, but just like electric cars (and trucks) are becoming important market segments, electric aircraft will become a significant part of the market. Fuel cost continues to be a big uncertainty and is the major cost item of each flight - reducing this cost by any kind of double digits (ie going to electrical) would be a big win for airlines.

    For some reason, the immediate response is that they will not replace the big iron, like B-777s or A-330s but t

    • Electric cars aren't becoming an important market segment because of fuel cost. They're becoming an important market segment because CARB (the California agency which sets pollution regulations) is requiring a certain percentage of an automaker's car sales to be EVs [ca.gov], otherwise they'll be prohibited from selling cars in California. If they can't hit the required percentage, they have to buy EV credits from a company which has extra (which is what keeps Tesla afloat). Since about a dozen states automatical
      • The problem with your argument is that only a quarter of the US states have CARB laws and other countries (like Canada) don't have them at all.

        I think that Mr. Musk was brilliant in targeting the high end first where snob appeal generated interest/buzz/sales helping to build the company while developing the technology for the Model 3. Similarly for the Semi business - get in there and develop the technology and market acceptance.

        The same thing with aircraft - start with smaller platforms and build/learn/de

      • "this would force the automaker out of about 1/3 of the U.S. by population."

        More like 1/8th. There are a lot of people in California, but they only add up to 37 million plus no small number of illegals who are not to be found when the census folks drop by. Still 37,000,00 is more than the population of Canada or Australia, and few auto mongers want to be locked out of that market.

  • For automobiles, hybrid engines make sense. The batteries can store energy from deceleration and downhill and release it when needed. They can also buffer the large changes in power required for normal driving, allowing the engine to operate at its maximum efficiency power - and allow the use of engines optimized for single power operation. This outweighs the small extra drag from the battery weight.

    Airplanes are different. They already store energy as potential and kinetic energy: the energy spent in cli

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